基于超声红外热波技术的再制造零件裂纹检测研究现状

doi:10.11896/cldb.21030195

材料导报

2023, Vol. 37

Issue (6): 21030195-8 https://doi.org/10.11896/cldb.21030195

金属与金属基复合材料

基于超声红外热波技术的再制造零件裂纹检测研究现状

温飞娟¹, 温奇飞², 龙樟^1,*, 蒲京辰¹, 邓荣¹

1 西南石油大学工程学院,四川南充 637000
2 南充市特种设备监督检验所,四川南充 637000

Research Status of Ultrasonic Infrared Thermal Wave Technology in Crack Detection for Remanufactured Parts

WEN Feijuan¹, WEN Qifei², LONG Zhang^1,*, PU Jingchen¹, DENG Rong¹

1 School of Engineering, Southwest Petroleum University, Nanchong 637000, Sichuan, China
2 Nanchong Special Equipment Supervision and Inspection Institute, Nanchong 637000, Sichuan, China

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摘要再制造是制造的延续,再制造零件由涂覆层和已经服役过的基体组成,异质材料体系的添加以及二次服役使得再制造零件的安全面临巨大的挑战,辨识及表征再制造零件缺陷是再制造零件服役安全评价的重要难题。超声红外热波检测技术利用超声激励产生能量转化和热传导原理,通过采集材料表面和近表面的红外热图对缺陷结构进行反演表征,是热学无损检测技术中非常重要的研究方向。然而,由于涂层的存在,将红外热波技术用于再制造零件裂纹的评价表征也面临着新的理论难题。基于此,本文系统分析了再制造零件的特点,总结了超声红外热波的检测机理,详细综述了低频超声振动能量与裂纹缺陷耦合生热机制研究现状,其中,摩擦生热机制得到了较多的理论支持和试验验证。同时,概述了内部热异常信号向表面瞬态传导的规律。通过对多种超声红外热波的辨识理论的应用,可实现表面异常热波的辨识及准确表征的协同提升。最后,对表面裂纹、界面裂纹及基体裂纹检测的研究现状进行概述,并总结了超声红外热波技术在再制造零件缺陷检测方面的应用和亟待解决的问题。

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关键词: 超声红外热波技术再制造无损检测裂纹生热热图重构

Abstract: Remanufacturing is a continuation of manufacturing, and the remanufacturing part consists of a coated layer and a substrate that has already been served. The addition of heterogeneous materials and secondary servicing makes maintaining the safety of remanufactured parts a considerable challenge. Identifying and characterizing defects in remanufactured parts is thus an essential consideration for the safety evaluation of remanufactured parts. Ultrasonic infrared thermal wave technology uses ultrasonic excitation for energy conversion and heat conduction. The latter function uses infrared heat maps on the surface and near-surface of the material to inversely characterize the structure of defects, and is a very important research direction in thermal nondestructive testing (NDT) technology. However, the existence of coating layers from remanufacturing poses some theoretical problems to using infrared thermal wave technology for the evaluation and characterization of cracks in remanufactured parts. Therefore, in this paper, we systematically review the characteristics of remanufactured parts and the associated detection mechanisms that use ultrasonic infrared thermal waves. The current status of research on the coupling heat generation mechanisms of low-frequency ultrasonic vibration energy and crack defects have been reviewed in detail. Among the different mechanisms studied, the friction heat generation mechanism has received more theoretical support and experimental verification. To a lesser extent, this review considers the law of transient conduction of abnormal internal thermal signals to the surface. By applying various ultrasonic infrared thermal wave identification theories, it is possible to synergistically improve the identification and accurate characterization of abnormal surface thermal waves. The study also considers the current status of research on the detection of surface crack, interfacial crack, and substrate crack. Finally, the application of ultrasonic infrared thermal wave technology in defect detection for remanufactured parts is discussed, and the associated problems to be solved are briefly outlined.

Key words: ultrasonic infrared thermal wave technology remanufacturing nondestructive testing crack heat generation thermal image reconstruction

发布日期: 2023-03-27

ZTFLH:

TG115

基金资助: 南充市-西南石油大学市校科技战略合作专项(SXQHJH034;SXQHJH027);教育部2021年第一批产学合作协同育人项目(202101398047;202102500012)

通讯作者: *龙樟,2015年6月本科毕业于西南科技大学,2018年6月毕业于重庆大学,获得机械工程硕士学位。现为西南石油大学机电学院机械电子工程专业讲师,中国人工智能学会机器人文化艺术专业委员会委员,长期从事智能制造方面的研究,发表文章10余篇,授权发明专利30余项。longzhang@swpu.edu.cn

作者简介: 温飞娟,2015年6月本科毕业于兰州理工大学焊接技术与工程专业,2018年6月毕业于西安理工大学,获得材料工程硕士学位。现为西南石油大学新能源与材料学院焊接技术与工程专业讲师,在龙樟讲师的指导下进行智能制造方面的研究。目前主要研究领域为智能制造、无损检测。发表文章20余篇,申请专利10余项。

引用本文:

温飞娟, 温奇飞, 龙樟, 蒲京辰, 邓荣. 基于超声红外热波技术的再制造零件裂纹检测研究现状[J]. 材料导报, 2023, 37(6): 21030195-8.
WEN Feijuan, WEN Qifei, LONG Zhang, PU Jingchen, DENG Rong. Research Status of Ultrasonic Infrared Thermal Wave Technology in Crack Detection for Remanufactured Parts. Materials Reports, 2023, 37(6): 21030195-8.

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http://www.mater-rep.com/CN/10.11896/cldb.21030195 或 http://www.mater-rep.com/CN/Y2023/V37/I6/21030195

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