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材料导报  2021, Vol. 35 Issue (23): 23229-23234    https://doi.org/10.11896/cldb.20080070
  材料与可持续发展(四)——材料再制造与废弃物料资源化利用* |
晶体硅金刚石线切割废料资源化利用研究进展
李小明, 阮锦榜, 臧旭媛, 张馨艺, 贺芸, 张连增, 邢相栋
西安建筑科技大学冶金工程学院,西安 710055
Research Progress on Resource Utilization of Crystal Silicon Diamond-Wire Cutting Waste
LI Xiaoming, RUAN Jinbang, ZANG Xuyuan, ZHANG Xinyi, HE Yun, ZHANG Lianzeng, XING Xiangdong
School of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an 710055,China
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摘要 晶体硅太阳能电池是光伏行业中最重要的一种电池。在利用硅原料制备电池材料的过程中,需要将硅锭切割成硅薄片。切割过程中近一半的硅会以超细粉末形式进入切割液形成大量切割废料,造成硅资源浪费以及环境污染。
切割废料由90%的硅粉和少量的Fe、Al、Ca等杂质组成。目前切割废料利用的研究主要集中在回收高纯硅和制备含硅材料领域。回收高纯硅可实现硅资源从生产末端回到生产端的循环利用,但市场对硅粉纯度要求高,且去杂提纯过程能耗高,还会产生废水废渣等二次污染。将切割废料直接用于制备合金、陶瓷、纳米材料以及电池材料等含硅材料,可获得相应的高附加值材料,但针对产品性能可控性及整体质量提升仍具有很大的研究空间。
本文简述了多晶硅金刚石线切割废料的产生过程和组成特点,总结了切割废料用于回收高纯硅、制备含硅合金、含硅氮化物、含硅纳米材料及含硅电池材料等资源化利用的研究进展,综述了回收高纯硅的各种方法(酸浸除杂法、熔炼法、其他新方法)并分析了制备含硅材料各工艺的优缺点,探讨了未来资源化利用的发展方向。
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李小明
阮锦榜
臧旭媛
张馨艺
贺芸
张连增
邢相栋
关键词:  晶体硅  切割废料  资源化利用    
Abstract: Crystalline silicon solar cell is one of the most important cell in the photovoltaic industry. The preparation of cell materials requires cutting polycrystalline silicon ingots to silicon wafers. Nearly half of the crystalline silicon will enter the cutting fluid in the form of ultrafine powder during the cutting process, which will cause waste of silicon resources and environmental pollution.
The cutting waste consists of 90% silicon powder and less Fe, Al, Ca and other impurities. At present, the research on the utilization of cutting wastes mainly focuses on the recovery of high purity silicon and the preparation of silicon-containing materials. Recovery of high purity silicon can realize the recycling of silicon resources from the end of production to the production side. However, the market requires a higher purity of silicon powder. In the purification process, it will produce higher energy consumption and secondary pollutants such as waste water and residue. Cutting waste materials can be directly used to prepare silicon containing materials such as alloys, ceramics, nanomaterials and battery materials, so as to obtain corresponding high value-added materials. However, there is still a large research space for product performance control and overall quality improvement.
In this paper, the production process and composition characteristics of polycrystalline diamond cutting waste are briefly described, the cutting wastes recovery used for preparation of high purity silicon, silicon alloy, nitride, nanomaterials and cell materials are summarized, the technological characteristics of various high purity silicon recovery methods (acid leaching method, melting method and other new methods) are reviewed, and the future development direction of resource utilization is discussed.
Key words:  crystalline silicon    cutting waste    resource utilization
出版日期:  2021-12-10      发布日期:  2021-12-23
ZTFLH:  TF09  
基金资助: 国家自然科学基金资助项目(51774224)
通讯作者:  xaxxd@xauat.edu.cn;xmli88@126.com   
作者简介:  李小明,西安建筑科技大学教授,博士研究生导师,2005年博士毕业于西安交通大学,主持国家自然科学基金项目3项、省部级项目5项,主持及参与其他各类项目30余项,发表研究论文150余篇,申请及授权国家发明专利30余项,出版专著及教材10部。主要从事冶金工程技术、冶金资源综合利用方面的教学及科研工作。
邢相栋,西安建筑科技大学副教授,硕士研究生导师。2014年博士毕业于北京科技大学。主要研究方向是复杂和难处理的矿产资源的综合利用。陕钢集团炼铁工技能协会外聘理事、工信部钢铁节水标准化委员会委员。获得省部级科技进步一等奖2项,以及中国有色金属科技论文一等奖等多项行业协会和校级荣誉。目前,已经发表论文50余篇,申请及授权专利23项,出版著作1部,主编及参编教材4部。
引用本文:    
李小明, 阮锦榜, 臧旭媛, 张馨艺, 贺芸, 张连增, 邢相栋. 晶体硅金刚石线切割废料资源化利用研究进展[J]. 材料导报, 2021, 35(23): 23229-23234.
LI Xiaoming, RUAN Jinbang, ZANG Xuyuan, ZHANG Xinyi, HE Yun, ZHANG Lianzeng, XING Xiangdong. Research Progress on Resource Utilization of Crystal Silicon Diamond-Wire Cutting Waste. Materials Reports, 2021, 35(23): 23229-23234.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20080070  或          http://www.mater-rep.com/CN/Y2021/V35/I23/23229
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