Research Progress on Phase Change Material Based Thermal Management System of EV Batteries
JIN Lu1, XIE Peng1, ZHAO Yanqi2, ZOU Boyang2, DING Yulong2, LAN Yuanliang1, QIAO Geng1
1 Global Energy Interconnection Research Institute Europe GmbH, 10623 Berlin, Germany 2 Energy storage Research Centre, School of Chemical Engineering, the University of Birmingham, B15 2TT Birmingham, UK
Abstract: As the essential power source, Lithium-ion batteries (LiBs) pack has direct impact on the driving range of electric vehicles. The charge-discharge performance and life span of batteries are affected by temperature. With a brief introduction of the heat generation mechanism and the impact of temperature, this paper mainly reviews the development of phase change material (PCM) thermal management techniques for EV batteries. PCM with favorable thermophysical properties such as melting temperature, latent heat and thermal conductivity are discussed and compared. It concludes that organic PCM are more popular because they have proper melting temperature and latent heat. Means of enhancing their thermophysical properties are discussed. It has been reported that adding modifiers can effectively enhance thermal conductivity and mecha-nical properties such as compressive strength. Compared with conventional thermal management system (TMS), PCM thermal management modules lead to a more uniform temperature distribution and less temperature fluctuation of cells, as well as less energy cost. When integrated with conventional modules, the hybrid TMS even shows improved synergistic performance. A few experimental studies regarding the battery packs integrated with PCM are found. Computational fluid dynamics study has shown that with the help of PCM, the performance of battery packs is improved. In the end, a prospect direction of novel PCM thermal management system of EV batteries is discussed in term of research and production possibilities.
金露, 谢鹏, 赵彦琦, 邹博杨, 丁玉龙, 蓝元良, 谯耕. 基于相变材料的电动汽车电池热管理研究进展[J]. 材料导报, 2021, 35(21): 21113-21126.
JIN Lu, XIE Peng, ZHAO Yanqi, ZOU Boyang, DING Yulong, LAN Yuanliang, QIAO Geng. Research Progress on Phase Change Material Based Thermal Management System of EV Batteries. Materials Reports, 2021, 35(21): 21113-21126.
1 Ma S, Jiang M, Tao P, et al.Progress in Natural Science: Materials International, 2018, 28 (6), 653. 2 Abada S, Marlair G, Lecocq A, et al.Journal of Power Sources, 2016, 306, 178. 3 Gu W B, Wang C Y.Journal of the Electrochemical Society, 2000, 147 (8), 2910. 4 Bernardi D.Journal of the Electrochemical Society, 1985, 132 (1), 5. 5 Sherfey J M, Brenner A.Journal of the Electrochemical Society, 1958, 105 (11), 665. 6 Doyle M, Fuller T F, Newman J.Journal of the Electrochemical Society, 1993, 140 (6), 1526. 7 Newman J, Thomas K E, Hafezi H, et al. Journal of Power Sources, 2003, 119-121, 838. 8 Liu A H.Journal of Power Supply, 2019, 17 (1), 95 (in Chinese). 刘岸晖.电源学报, 2019, 17 (1), 95. 9 Mousavi G S M, Nikdel M.Renewable and Sustainable Energy Reviews, 2014, 32, 477. 10 Wu W, Wang S, Wu W, et al.Energy Conversion and Management, 2019, 182, 262. 11 Pesaran A A.Journal of Power Sources, 2002, 110 (2), 377. 12 Ramadass P, Haran B, White R, et al.Journal of Power Sources, 2002, 112 (2), 614. 13 Gabrisch H, Ozawa Y, Yazami R.Electrochimica Acta, 2006, 52 (4), 1499. 14 Bodenes L, Naturel R, Martinez H, et al. Journal of Power Sources, 2013, 236, 265. 15 Biensan P, Simon B, Pérès J P, et al.Journal of Power Sources, 1999, 81-82, 906. 16 Abraham D P, Roth E P, Kostecki R, et al. Journal of Power Sources, 2006, 161 (1), 648. 17 Spotnitz R, Franklin J.Journal of Power Sources, 2003, 113 (1), 81. 18 Tong W, Somasundaram K, Birgersson E, et al. International Journal of Thermal Sciences, 2015, 94, 259. 19 Nagasubramanian G.Journal of Applied Electrochemistry, 2001, 31 (1), 99. 20 Ji Y, Zhang Y, Wang C Y.Journal of the Electrochemical Society, 2013, 160 (4), A636. 21 Bugga R, Smart M, Whitacre J, et al. In: Lithium ion batteries for space applications. IEEE Aerospace Conference, 2007. 22 Wang H, Zhang H, Cheng Y, et al. Electrochimica Acta 2018, 278 (10), 279. 23 Gao F, Tang Z. Electrochimica Acta, 2008, 53 (15), 5071. 24 Zhang S S, Xu K, Jow T R. Journal of Power Sources, 2003, 115 (1), 137. 25 Liu H, Wei Z, He W, et al. Energy Conversion and Management, 2017, 150 (15), 304. 26 Hu X, Zheng Y, Howey D A, et al. Progress in Energy and Combustion Science, 2020, 77, 100806. 27 Yang N, Zhang X, Shang B, et al. Journal of Power Sources, 2016, 306 (29), 733. 28 Gogoana R, Pinson M B, Bazant M Z, et al. Journal of Power Sources, 2014, 252 (15), 8. 29 Bohacek J, Raudensky M, Karimi-Sibaki E. Applied Thermal Enginee-ring, 2019, 159, 113940. 30 Zhang Z C, Zheng L L, Du G C, et al. Energy Storage Science and Technology, 2019, 8(S1), 31(in Chinese). 张志超, 郑莉莉, 杜光超, 等. 储能科学与技术, 2019, 8(S1), 31. 31 Rugh J P, Pesaran A, Smith K. In: Electric Vehicle Battery Thermal Issues and Thermal Management Techniques, SAE 2011 Alternative Refri-gerant and System Efficiency Symposium. 2011. 32 Pesaran A A. In: Battery Thermal Management in EVs and HEVs: Issues and Solutions, Advanced Automotive Battery Conference. 2001. 33 Zolot M D, Kelly K, Keyser M, et al. In: Thermal Evaluation of the Honda Insight Battery Pack. 36th Intersociety Energy Conversion Engineering Conference, 2001. 34 Kelly K J, Mihalic M, Zolot M D. In: Battery Usage and Thermal Perfor-mance of the Toyota Prius and Honda Insight for Various Chassis Dynamometer Test Procedures. 17th Annual Battery Conference on Applications and Advances, 2002. 35 Chen K, Wu W, Yuan F, et al. Energy, 2019, 167, 781. 36 Al-Hallaj S, Selman J R. Journal of the Electrochemical Society, 2000, 147 (9), 3231. 37 Sasmito A P, Shamim T, Mujumdar A S. Applied Thermal Engineering, 2013, 58 (1), 615. 38 Rao Z H, Wang S F, Zhang Y L. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 2014, 36 (20), 2287. 39 Ling Z, Wen X, Zhang Z, et al. Energy Technology, 2016, 4 (9), 1071. 40 Putra N, Ariantara B, Pamungkas R A. Applied Thermal Engineering, 2016, 99, 784. 41 Rao Z, Huo Y, Liu X. Experimental Thermal and Fluid Science, 2014, 57, 20. 42 Wang Q, Rao Z, Huo Y, et al. International Journal of Thermal Sciences, 2016, 102, 9. 43 Wu W, Yang X, Zhang G, et al. Energy Conversion and Management, 2017, 138, 486. 44 Kiani M, Ansari M, Arshadi A A, et al. Journal of Thermal Analysis and Calorimetry, 2020, 141, 1703. 45 Ling Z, Wang F, Fang X, et al. Applied Energy, 2015, 148(15), 403. 46 Al-Hallaj S, Kizilel R, Lateef A, et al. In: Passive thermal management using phase change material (PCM) for EV and HEV Li-ion batteries. 2005 IEEE Vehicle Power and Propulsion Conference, 2005, pp. 376. 47 Kizilel R, Lateef A, Sabbah R, et al. Journal of Power Sources, 2008, 183 (1), 370. 48 Maleki H, Al-Hallaj S, Selman J, et al. Journal of the Electrochemical Society, 1999, 146 (3), 947. 49 Agyenim F, Hewitt N, Eames P, et al. Renewable and Sustainable Energy Reviews, 2010, 14 (2), 615. 50 Malik M, Dincer I, Rosen M A. International Journal of Energy Research, 2016, 40 (8), 1011. 51 Sharma A, Tyagi V V, Chen C R, et al. Renewable and Sustainable Energy Reviews, 2009, 13 (2), 318. 52 Wang Y, Amiri A, Vafai K, et al. International Journal of Heat and Mass Transfer, 1999, 42 (19), 3659. 53 Pielichowski K, Flejtuch K. Polymers for Advanced Technologies, 2002, 13 (10), 690. 54 Karaman S, Karaipekli A, Sarı A, et al. Solar Energy Materials and Solar Cells, 2011, 95 (7), 1647. 55 Sharma S D, Buddhi D, Sawhney R L. Solar Energy, 1999, 66 (6), 483. 56 Keleş S, Kaygusuz K, Sari A. International Journal of Energy Research, 2005, 29 (9), 857. 57 Sari A. Energy Conversion and Management, 2003, 44 (14), 2277. 58 Sari A, Kaygusuz K. Renewable Energy, 2003, 28 (6), 939. 59 Bao Y H, Wang T W. Modern Chemical Industry, 2010, 30(2), 33(in Chinese). 包艳华, 王庭慰.现代化工, 2010, 30 (2), 33. 60 Rao Z, Wang S. Renewable and Sustainable Energy Reviews, 2011, 15 (9), 4554. 61 Hamada Y, Ohtsu W, Fukai J. Solar Energy, 2003, 75 (4), 317. 62 Frusteri F, Leonardi V, Vasta S, et al. Applied Thermal Engineering, 2005, 25 (11), 1623. 63 Zeng J L, Sun L X, Xu F, et al. Journal of Thermal Analysis and Calorimetry, 2007, 87 (2), 371. 64 Zhang P, Hu Y, Song L, et al. Solar Energy Materials and Solar Cells, 2010, 94 (2), 360. 65 Cui Y, Liu C, Hu S, et al. Solar Energy Materials and Solar Cells, 2011, 95 (4), 1208. 66 Mettawee E B S, Assassa G M R. Solar Energy, 2007, 81 (7), 839. 67 Zhang Z, Fang X. Energy Conversion and Management, 2006, 47 (3), 303. 68 Lafdi K, Mesalhy O, Shaikh S. Journal of Applied Physics, 2007, 102 (8), 083549. 69 Mills A, Al-Hallaj S. Journal of Power Sources, 2005, 141 (2), 307. 70 Li W, Wang Y H, Kong C C. International Communications in Heat and Mass Transfer, 2015, 68, 276. 71 Şahan N, Fois M, Paksoy H. Solar Energy Materials and Solar Cells, 2015, 137, 61. 72 Khyad A, Samrani H, Bargach M N, et al. Journal of Materials and Environmental Science, 2016, 7 (7), 2551. 73 Wu W, Zhang G, Ke X, et al. Energy Conversion and Management, 2015, 101, 278. 74 Parameshwaran R, Jayavel R, Kalaiselvam S. Journal of Thermal Analysis and Calorimetry,2013, 114 (2), 845. 75 Hussain A, Abidi I H, Tso C Y, et al. International Journal of Thermal Sciences, 2018, 124, 23. 76 Zhang T C, Yu H Y, Mao A Q, et al. The Chinese Journal of Process Engineering, 2017, 17 (1), 201(in Chinese). 张天驰, 俞海云, 冒爱琴, 等.过程工程学报, 2017, 17 (1), 201. 77 Zhu J Q, Song Y, Zhou W B, et al. Energy Storage Science and Techno-logy, 2017, 6(2), 213(in Chinese). 朱教群, 宋轶, 周卫兵, 等. 储能科学与技术, 2017, 6 (2), 213. 78 Zhang N, Yuan Y, Yuan Y, et al. Solar Energy, 2014, 110, 64. 79 Nourani M, Hamdami N, Keramat J, et al. Renewable Energy, 2016, 88, 474. 80 Zabalegui A, Lokapur D, Lee H. International Journal of Heat and Mass Transfer, 2014, 78, 1145. 81 Regin A F, Solanki S C, Saini J S. Renewable and Sustainable Energy Reviews, 2008, 12 (9), 2438. 82 Li M, Wu Z, Kao H, et al. Energy Conversion and Management, 2011, 52 (11), 3275. 83 Cheng W I, Zhang R M, Xie K, et al. Solar Energy Materials and Solar Cells, 2010, 94 (10), 1636. 84 Yin H, Gao X, Ding J, et al. Energy Conversion and Management, 2008, 49 (6), 1740. 85 Karaipekli A, Sarı A, Kaygusuz K. Renewable Energy, 2007, 32 (13), 2201. 86 Li D, Cheng X, Li Y, et al. Solar Energy, 2018, 171, 142. 87 Li H, Liu X, Fang G Y. Applied Physics A: Materials Science & Proces-sing, 2010, 100 (4), 1143. 88 Zhang H, Wang X, Wu D. Journal of Colloid and Interface Science, 2010, 343 (1), 246. 89 Wang W, Yang X, Fang Y, et al. Applied Energy, 2009, 86 (9), 1479. 90 Zeng J L, Cao Z, Yang D W. Journal of Thermal Analysis and Calorimetry, 2010, 101 (1), 385. 91 Sivasamy P, Devaraju A, Harikrishnan S. Materials Today: Proceedings, 2018, 5 (6), 14423. 92 Abdulateef A M, Abdulateef J, Sopian K, et al. Case Studies in Thermal Engineering, 2019, 14, 100487. 93 Singh R, Sadeghi S, Shabani B. Energies, 2018, 12 (75), 1. 94 Alrashdan A, Mayyas A T, Al-Hallaj S. Journal of Materials Processing Technology, 2010, 210 (1), 174. 95 Lyu Y, Yang X, Li X, et al. Applied Energy, 2016, 178, 376. 96 Li J, Huang J, Cao M. Applied Thermal Engineering, 2018, 131, 660. 97 Dmitruk A, Naplocha K, Grzęda J, et al. Materials, 2020, 13 (2), 415. 98 Peng G, Dou G, Hu Y, et al. Advances in Polymer Technology, 2020 (3), 1. 99 Kizilel R, Sabbah R, Selman J R, et al. Journal of Power Sources, 2009, 194 (2), 1105. 100 Sabbah R, Kizilel R, Selman J R, et al. Journal of Power Sources, 2008, 182 (2), 630. 101 Lin C, Xu S, Chang G, et al. Journal of Power Sources, 2015, 275 (1), 742. 102 Cao J H.Research of thermal management systems based on phase change materials for lithium-ion battery. Masters Thesis, Tsinghua University,China,2013(in Chinese). 曹建华. 基于PCM的锂离子电池热管理系统研究.硕士学位论文, 清华大学, 2013. 103 Ling Z Y.Performance investigation of the power battery thermal management system using expanded graphite based composite phase change materials. Ph. D. Thesis, South China University of Technology,China,2016(in Chinese). 凌子夜. 基于膨胀石墨基复合PCM的动力电池热管理系统性能研究.博士学位论文, 华南理工大学, 2016. 104 Huang Y H, Cheng W L, Zhao R. Energy Conversion and Management, 2019, 182 (15), 9. 105 Zhang X, Kong X, Li G, et al. Energy, 2014, 64, 1092. 106 Wang F, Cao J, Ling Z, et al. Energy, 2020, 207, 118215. 107 Liu R, Chen J, Xun J, et al. Applied Energy, 2014, 132 (1), 288. 108 Qu Z G, Li W Q, Tao W Q. International Journal of Hydrogen Energy, 2014, 39 (8), 3904. 109 Ling Z, Wang F, Gao X, et al. Applied Energy, 2015, 148 (15), 403. 110 Jilte R D, Kumar R, Ahmadi M H, et al. Applied Thermal Engineering, 2019, 161, 114199. 111 Hémery C V, Pra F, Robin J F, et al. Journal of Power Sources, 2014, 270 (15), 349. 112 Ghadbeigi L, Day B, Lundgren K, et al. Energy Reports, 2018, 4, 303. 113 Zhong G, Zhang G, Yang X, et al. Applied Thermal Engineering,2017, 127, 176. 114 鲁志佩, 郑卫鑫. 中国专利, CN201781007U, 2011. 115 Yang J H, Cai S. U. S. Patent, US20120171523A1, 2015. 116 Bertness K I. U. S. Patent, US9419311B2, 2016. 117 Kraft W, Stahl V, Vetter P. Energies, 2020, 13 (11), 3023. 118 Wang M Y, Craig T U S. Department of Energy Vehicle Technology Office Annual Merit Review, 2016.