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材料导报  2026, Vol. 40 Issue (7): 25030025-7    https://doi.org/10.11896/cldb.25030025
  金属与金属基复合材料 |
6016铝合金多道次热轧过程微观组织数值模拟及实验研究
李小占, 刘乐天, 洪志强, 武晓燕, 田世伟, 江海涛, 陈雨来*
北京科技大学工程技术研究院,北京 100083
Simulation and Experimental Study on Microstructure of Multi-pass Hot Rolling Process of 6016 Aluminum Alloy
LI Xiaozhan, LIU Letian, HONG Zhiqiang, WU Xiaoyan, TIAN Shiwei, JIANG Haitao, CHEN Yulai*
Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083, China
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摘要 本工作采用ABAQUS数值仿真和热轧实验研究了热轧道次与变形量对6016铝合金热轧过程中微观组织演变的影响。结果表明:轧制道次、变形量对动态再结晶(DRX)行为和晶粒细化具有显著影响。在460 ℃轧制温度下,变形量从35.1%提高至62.2%,DRX晶粒尺寸由10.1 μm减小至4.8 μm,DRX体积分数由5.8%增至11.6%。EBSD分析显示,热轧过程中动态回复和剪切应力产生了大量亚晶界及剪切带,有助于细化晶粒。实验验证表明,数值模拟与实际实验结果的整体规律一致,微观组织预测平均误差为14.8%,可以用于预测6016铝合金热轧过程的总体微观结构。
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李小占
刘乐天
洪志强
武晓燕
田世伟
江海涛
陈雨来
关键词:  6016铝合金  多道次热轧  数值模拟  织构    
Abstract: ABAQUS numerical simulations combined with hot rolling experiments were conducted to investigate the effects of rolling pass number and deformation on the microstructural evolution of 6016 aluminum alloy during hot rolling. The results reveal that both of them significantly influence dynamic recrystallization (DRX) behavior and grain refinement. At a rolling temperature of 460 ℃, the deformation increased from 35.1% to 62.2%, and the DRX grain size reduced from 10.1 μm to 4.8 μm, while the DRX volume fraction increased from 5.8% to 11.6%. The electron backscatter diffraction (EBSD) analysis shows that dynamic recovery and shear stress during hot rolling generate numerous sub-grain boundaries and shear bands, which promote grain refinement. Experimental results demonstrate that the simulation results are in good agreement with the experimental observations, with an average prediction error of 14.8%. These findings demonstrate the reliability of the numerical model in predicting the overall microstructural evolution of the 6016 aluminum alloy during hot rolling.
Key words:  6016 aluminum alloy    multi-pass hot rolling    numerical simulation    texture
发布日期:  2026-04-16
ZTFLH:  TG339  
基金资助: 国家自然科学基金(52201035)
通讯作者:  *陈雨来,博士,北京科技大学工程技术研究院研究员、博士研究生导师。目前主要从事轧钢生产新工艺、新技术以及控制轧制与控制冷却等方面的研究。yulaic@ustb.edu.cn   
作者简介:  李小占,硕士,北京科技大学工程技术研究院高级工程师、硕士研究生导师。目前主要从事材料的无损检测和识别以及三位缺陷检测技术等方面的研究。
引用本文:    
李小占, 刘乐天, 洪志强, 武晓燕, 田世伟, 江海涛, 陈雨来. 6016铝合金多道次热轧过程微观组织数值模拟及实验研究[J]. 材料导报, 2026, 40(7): 25030025-7.
LI Xiaozhan, LIU Letian, HONG Zhiqiang, WU Xiaoyan, TIAN Shiwei, JIANG Haitao, CHEN Yulai. Simulation and Experimental Study on Microstructure of Multi-pass Hot Rolling Process of 6016 Aluminum Alloy. Materials Reports, 2026, 40(7): 25030025-7.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.25030025  或          https://www.mater-rep.com/CN/Y2026/V40/I7/25030025
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