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材料导报  2025, Vol. 39 Issue (3): 24020091-9    https://doi.org/10.11896/cldb.24020091
  金属与金属基复合材料 |
脉冲微孔喷射法的应用研究进展
董伟, 刘苏磊, 王旭东, 许富民*
大连理工大学材料科学与工程学院,辽宁 大连 116024
Research Progress on the Application of Pulsated Orifice Ejection Method
DONG Wei, LIU Sulei, WANG Xudong, XU Fumin*
School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, Liaoning, China
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摘要 脉冲微孔喷射法能够制备尺寸均一且热历史一致的单分散球形液滴及凝固粒子,在凝固理论研究、微电子封装、金属三维打印及粉末冶金等领域具有明显的优势。本文从脉冲微孔喷射法(POEM)的实验原理、装置以及模拟计算成果出发,综述了基于POEM所制备的未达到冷却凝固状态的微液滴在凸点沉积、3D打印、逐液滴雾化等方面的应用,以及基于POEM所制备的达到冷却凝固状态的微粒子在电子封装、核壳结构、金属玻璃等方面的应用,并进一步对现阶段脉冲微孔喷射法应用存在的问题以及发展前景进行了说明和展望。本综述可为单分散球形微滴及凝固微粒子相关领域以及凝固研究理论提供进一步的参考。
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董伟
刘苏磊
王旭东
许富民
关键词:  脉冲微孔喷射法  液滴  单分散粒子  无容器凝固  模拟计算    
Abstract: Pulsated orifice ejection method (POEM) enables the preparation of mono-sized spherical liquid droplets and solidified particles with uniform size and consistent thermal history. It holds significant advantages in various fields including research in solidification theory, microelectronic packaging, metal 3D printing, and powder metallurgy. This review article begins with the simulation study of metal droplet solidification prepared using POEM, summarizing the applications of these micro-droplets, which have not reached the cooling solidification state, in solder bump deposition, 3D printing, and droplet-by-droplet atomization using centrifugal force. Additionally, it discusses the applications of micro-particles, which have reached the cooling solidification state, in electronic packaging, core-shell structures, metal glasses, and other aspects. Furthermore, it discusses current issues and future prospects in POEM applications, offering valuable insights into fields related to mono-sized spherical micro-droplets, solidified micro-particles, and solidification theory research.
Key words:  pulsated orifice ejection method (POEM)    droplet    mono-sized particle    containerless solidification    simulation
出版日期:  2025-02-10      发布日期:  2025-02-05
ZTFLH:  TB34  
基金资助: 国家自然科学基金(51571050);国防科技重点实验室基金(JCKY61420052014)
通讯作者:  *许富民,大连理工大学材料科学与工程学院副教授、博士研究生导师。目前主要从事单分散金属液滴、球形粒子、材料高温性能等方面的研究工作。fuminxu@dlut.edu.cn   
作者简介:  董伟,大连理工大学材料科学与工程学院副教授、博士研究生导师。目前主要从事单分散金属液滴、球形粒子、功能陶瓷等方面的研究工作。
引用本文:    
董伟, 刘苏磊, 王旭东, 许富民. 脉冲微孔喷射法的应用研究进展[J]. 材料导报, 2025, 39(3): 24020091-9.
DONG Wei, LIU Sulei, WANG Xudong, XU Fumin. Research Progress on the Application of Pulsated Orifice Ejection Method. Materials Reports, 2025, 39(3): 24020091-9.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.24020091  或          http://www.mater-rep.com/CN/Y2025/V39/I3/24020091
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