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材料导报  2023, Vol. 37 Issue (15): 22010218-7    https://doi.org/10.11896/cldb.22010218
  无机非金属及其复合材料 |
单层衬砌喷射混凝土层间力学特性与界面抗渗性能研究
王伟1, 霍建勋2, 曾鲁平3,*, 刘伟4, 王育江1
1 东南大学材料科学与工程学院,南京 211189
2 中国铁路经济规划研究院有限公司,北京 100038
3 江苏苏博特新材料股份有限公司,南京 211103
4 川藏铁路有限公司,西藏 林芝 860000
Interlayer Mechanical Characteristics and Anti-penetrability Performance of Combined Shotcrete in Single-shell Lining
WANG Wei1, HUO Jianxun2, ZENG Luping3,*, LIU Wei4, WANG Yujiang1
1 School of Materials Science and Engineering, Southeast University, Nanjing 211189, China
2 China Railway Economic and Planning Research Institute, Beijing 100038, China
3 Jiangsu Sobute New Materials Co., Ltd., Nanjing 211103, China
4 Sichuan-tibet Railway Co., Ltd., Linzhi 860000, Xizang, China
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摘要 对比选取C25喷射混凝土与C30模筑混凝土作为混凝土基体层,制作混凝土基体层-混凝土喷射层的模拟单层衬砌组合试件,通过界面抗压强度、钻芯拉拔及恒压水渗试验及界面水化微观分析,系统地探究了单层衬砌混凝土层间的力学特性及渗透行为。试验结果表明:采用双层湿法喷射工艺成型的单层衬砌组合试件界面粘结区存在力学薄弱区或裂缝缺陷,整体力学强度低于混凝土喷射层;与素喷层体系相比,纤维喷射层体系表现出更高的界面粘结强度(大于1.2 MPa),并与养护龄期遵循良好的抛物线发展规律,这是因为垂直界面粘结区方向纤维分布较多,并通过重排、桥接等方式改善了界面粘结区及组合混凝土整体的抗弯韧性;模筑混凝土基体层后期水化产物中存在丰富的氢氧化钙物相,为混凝土喷射层前期水化物相钙矾石的生成提供了充足的反应物,改善了界面区水化结构的致密性。
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王伟
霍建勋
曾鲁平
刘伟
王育江
关键词:  单层衬砌  钢纤维喷射混凝土  界面粘结强度  抗渗性能    
Abstract: By choosing shotcrete with C25 grade and molded concrete with C30 grade as concrete matrix layer, the combined specimens of simulative single-shell lining were prepared and composed of concrete matrix layer and shotcrete layer. Interlayer mechanical characteristics and water permeation behavior of combined shotcrete in single-shell lining were evaluated systematically including compressive strength, pull-cracking strength, water penetration test with constant pressure and interlayer hydration microstructure analysis. The results show that weakened mechanical zones and crack defects among interface bonding area of combined specimens conducted with double wet-mix spraying method are observed, behaving lower mechanical strength integrally compared to that prepared with shotcrete only. Interfacial bond strengths of fiber reinforced combined concrete specimens are higher than that for plain shotcrete, measured with over 1.2 MPa and follow parabolic law with increasing curing age. Flexural toughness and interfacial bonding properties are improved with fiber component introduced because that much more fiber are distri-buted, rearranged and bridged together along vertical direction toward interlayer zones. Massive portlandite phases of C30 molded concrete are observed and promote the initial hydration process of ettringite crystals in shotcrete type, inducing a compact hydration microstructure of interlayer bonding zones.
Key words:  single-shell lining    steel fiber reinforced shotcrete    interfacial bond strength    anti-penetrability performance
出版日期:  2023-08-10      发布日期:  2023-08-07
ZTFLH:  TU528.53  
基金资助: 中国国家铁路集团有限公司科技研究开发计划(N2020G046;K2020G035);国家重点研发计划(2020YFC1909900;2021YFB2601000);江苏省自然科学基金(BK20211030;BK20211031;BK20221199);国家自然科学基金(52178213)
通讯作者:  * 曾鲁平,2015年6月、2018年6月于武汉理工大学获得工学学士学位和硕士学位。现为江苏苏博特新材料股份有限公司研发工程师。目前主要研究领域为喷射混凝土关键材料开发与应用技术,发表论文20余篇,其中SCI & EI收录7篇。zengluping@cnjsjk.cn   
作者简介:  王伟,2010年6月、2013年3月分别于河海大学和东南大学获得工学学士学位和硕士学位。现为东南大学材料科学与工程学院博士研究生。目前主要研究领域为喷射混凝土及超早强技术,发表论文30余篇(其中SCI & EI收录14篇)。
引用本文:    
王伟, 霍建勋, 曾鲁平, 刘伟, 王育江. 单层衬砌喷射混凝土层间力学特性与界面抗渗性能研究[J]. 材料导报, 2023, 37(15): 22010218-7.
WANG Wei, HUO Jianxun, ZENG Luping, LIU Wei, WANG Yujiang. Interlayer Mechanical Characteristics and Anti-penetrability Performance of Combined Shotcrete in Single-shell Lining. Materials Reports, 2023, 37(15): 22010218-7.
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http://www.mater-rep.com/CN/10.11896/cldb.22010218  或          http://www.mater-rep.com/CN/Y2023/V37/I15/22010218
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