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材料导报  2020, Vol. 34 Issue (Z2): 233-241    
  无机非金属及其复合材料 |
清水混凝土外观质量信息采集与分析方法及其工程应用
郝哲昕1,2, 钱春香1,2, 周横一1,2, 李进3, 吴亚东4, 张昆5
1 东南大学材料科学与工程学院,南京 211189
2 东南大学绿色建材研究中心,南京 211189
3 中铁建设集团有限公司,北京 100040
4 中铁建工集团有限公司,北京100160
5 中铁十二局集团有限公司,太原 030024
Collection and Evaluation Method of Fair-faced Concrete Appearance Quality and Its Engineering Application
HAO Zhexin1,2, QIAN Chunxiang1,2, ZHOU Hengyi1,2, LI Jin3, WU Yadong4, ZHANG Kun5
1 School of Materials Science and Engineering, Southeast University, Nanjing 211189, China
2 Research Center of Green Building and Construction Materials, Southeast University, Nanjing 211189, China
3 China Railway Construction Group Co.,Ltd., Beijing 100040, China
4 China Railway Construction Engineering Group Co., Ltd., Beijing 100160, China
5 China Railway 12th Bureau Group Co., Ltd., Taiyuan 030024, China
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摘要 为解决清水混凝土工程质量验收中由于人工测量和经验评价造成的效率与误差问题,提出了一种适用于工程现场的清水混凝土外观质量定量分析方法。该方法基于无人机和轨道式大幅面扫描仪高效采集混凝土外观图像,通过HiGauss、Sobel、Erode滤波器准确提取增强后的气孔边缘形态参数,以精确识别气孔并计算外观气孔面积率;提出自比色差标准差和标准色卡标准差定量表征清水混凝土色差。基于光照强度和表面含水率验证了该方法的鲁棒性,并已成功应用于京雄城际铁路雄安站站房工程、京沈客运专线朝阳站站房工程清水混凝土初步质量验收。在照度变化下,同一构件气孔面积率平均浮动偏差为4.82%,与人工测量值偏差最大为5.84%;同一构件自比色差标准差平均浮动偏差为8.60%,最大浮动偏差为10.35%;同一构件标准色卡标准差平均浮动偏差为8.97%,最大浮动偏差为13.58%;在表面潮湿度变化下,同一构件气孔面积率平均浮动偏差为9.03%,最大浮动偏差为9.16%,与人工测量值偏差最大为11.24%;同一构件自比色差标准差平均浮动偏差为6.55%,最大浮动偏差为8.27%;同一构件标准色卡标准差平均浮动偏差为6.80%,最大浮动偏差为10.11%;对于无人机采集的清水混凝土图像,照度过大或过小都会对外观质量分析的准确率造成不利影响,随着表面潮湿度的增大,三个参数均呈下降趋势,表明干燥时外观质量差异最明显。该方法能对施工过程提供及时监督与反馈,具有高效、定量化、自动化的优点。
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郝哲昕
钱春香
周横一
李进
吴亚东
张昆
关键词:  清水混凝土  外观质量分析  无人机  图像处理  工程应用    
Abstract: In order to solve the problem of inefficiency and error caused by manual measurement and empirical evaluation in the quality inspection of fair-faced concrete projects, this paper presents a quantitative analysis method for the appearance quality of fair-faced concrete. The method was based on the UAV and the orbital large format scanner to collect the appearance image of concrete efficiently. The enhanced pore edge morphological parameters were extracted accurately by HiGauss, Sobel and Erode filters to accurately identify and to calculate APAR (appearance pore area ratio). SDCA (standard deviation of chromatic aberration)and SDR (standard deviation from RAL)were proposed to characterize the chromatic aberration of fair-faced concrete. The robustness of the method was verified based on light intensity and surface moisture content, and has been successfully applied to the preliminary quality acceptance of fair-faced concrete in Xiong'an Station of Beijing-Xiong'an Intercity Railway and Chaoyang Station of Beijing-Shenyang high-speed Railway. With the variation of light intensity, the average floating deviation of APAR of the same component was 4.82%, and the maximum deviation from manual measurement was 5.84%. The average floating deviation of SDCA of the same component was 8.60%, and the maximum floating deviation was 10.35%. The average floating deviation of SDR of the same component was 8.97%, and the maximum floating deviation was 13.58%. With the variation of surface moisture content, the average floating deviation of APAR of the same component was 9.03%, the maximum floating deviation was 9.16%, and the maximum deviation from manual measurement was 11.24%. The average floating deviation of SDCA of the same component was 6.55%, the maximum floating deviation was 8.27%, and the ave-rage floating deviation of SDR of the same component was 6.80%, and the maximum floating deviation was 10.11%. For the fair-faced concrete images collected by UAV, too much or too little light intensity would adversely affect the accuracy of the appearance quality analysis. As the surface moisture content increased, the three parameters all showed a downward trend, indicating that when drying, the difference in appearance quality was the most obvious. This method could provide timely supervision and feedback to the construction process, and had the advantages of high efficiency, quantification and automation.
Key words:  fair-faced concrete    appearance quality analysis    unmanned aerial vehicle (UAV)    image processing    engineering application
               出版日期:  2020-11-25      发布日期:  2021-01-08
ZTFLH:  TU528  
基金资助: 国家自然科学基金重点项目(51738003);中国铁路总公司科技研究开发计划“京津冀地区重点客站关键技术研究”(P2018G049)
通讯作者:  cxqian@seu.edu.cn;zxhao@seu.edu.cn   
作者简介:  郝哲昕,2017年本科毕业于哈尔滨工业大学土木工程专业,现于东南大学材料科学与工程学院硕士在读,主要从事清水混凝土的相关研究。钱春香,国务院政府特殊津贴专家、江苏特聘教授、东南大学特聘教授、东南大学绿色建材研究中心主任。1992年南京化工学院博士毕业(师从唐明述院士),之后进入东南大学工作,主要从事结构功能一体化水泥基材料;清水混凝土;高性能混凝土与微生物智能混凝土;低碳胶凝材料和绿色节能建筑材料的研究。主持获得2013年度国家科技进步二等奖、2012年度教育部科技进步一等奖、2017年度中国建材联合会·中国硅酸盐学会建材科技发明一等奖,参与获得2014年度国家科技进步二等奖、2013年度北京市科技进步一等奖。在国内外核心刊物和重要国际会议发表论文200余篇,授权发明专利30多项。
引用本文:    
郝哲昕, 钱春香, 周横一, 李进, 吴亚东, 张昆. 清水混凝土外观质量信息采集与分析方法及其工程应用[J]. 材料导报, 2020, 34(Z2): 233-241.
HAO Zhexin, QIAN Chunxiang, ZHOU Hengyi, LI Jin, WU Yadong, ZHANG Kun. Collection and Evaluation Method of Fair-faced Concrete Appearance Quality and Its Engineering Application. Materials Reports, 2020, 34(Z2): 233-241.
链接本文:  
http://www.mater-rep.com/CN/  或          http://www.mater-rep.com/CN/Y2020/V34/IZ2/233
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