FEM Simulation for the Floating-plug Drawing Process of AZ31 Magnesium Alloy Tube
YU Zhiyuan1,2, WANG Chang1, WEN Binbin1, AI Di1,2, LIU Hanyuan1, YU Zhentao1
1 Shaanxi Key Laboratory of Biomedical Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi’an 710016; 2 School of Materials Science and Engineering, Northeastern University, Shenyang 110819
Abstract: The floating-plug drawing deformation process of AZ31 magnesium alloy tube was simulated by Deform-3D. The influences of outer die-plug half-cone-angle matching, die bearing length and transition section length on the deformability of the floating-plug drawing were investigated. The results showed that the material displays the maximum compressive stress in the transition zone between bearing band and transition band of the outer die during the drawing process. The appropriate matching of outer die-plug cone angles can reduce the drawing force, and also improve the dimensional accuracy. The die bearing length has a great impact on the tube’s strain uniformity and the drawing force, while the transition section length affects little. Finally, the experiment verified the simulation results and confirmed the successful production of the resultant high-dimensional-accuracy AZ31 magnesium alloy pipe.
余志远, 王昌, 汶斌斌, 艾迪, 刘汉源, 于振涛. AZ31镁合金管材游动芯头拉拔有限元模拟[J]. 材料导报, 2018, 32(16): 2778-2782.
YU Zhiyuan, WANG Chang, WEN Binbin, AI Di, LIU Hanyuan, YU Zhentao. FEM Simulation for the Floating-plug Drawing Process of AZ31 Magnesium Alloy Tube. Materials Reports, 2018, 32(16): 2778-2782.
1 丁文江,彭立明,付彭怀,等.高性能镁合金发展现状与趋势[J].铸造纵横,2008(5):9. 2 Xiao P,Liu T M,Jiang D. Research status and development of AZ31 magnesium alloy[J].Journal of Chongqing University(Natural Science Edition),2006,29(11):81(in Chinese). 肖盼,刘天模,姜丹.AZ31镁合金的研究进展[J].重庆大学学报(自然科学版),2006,29(11):81. 3 Chen X X,Li Q S,Fan Y Y. Search actually of AZ31 magnesium alloy[J]. Shanxi Metallurgy,2009,32(1):1(in Chinese). 陈孝先,李秋书,范艳艳.AZ31镁合金的研究现状[J].山西冶金,2009,32(1):1. 4 Zhang B, Yang H, Guo L, et al. Effects of ram speed on AZ31 Mg alloy thin-walled tube porthole extrusion based on FEM[J]. Rare Metal Materials & Engineering,2012,41(12):2178. 5 Hashmi M S J. Aspects of tube and pipe manufacturing processes: Meter to nanometer diameter[J]. Journal of Materials Processing Technology,2006,179(1):5. 6 Fang G, Ai W J, Leeflang M A, et al. Experimental and Numerical Investigations into extrusion to produce thin-walled seamless tubes for vascular stents[C]//International Conference of Technology on Plasticity. Aachen, Germany,2011. 7 Xu Yongqiang, Jiang Zhihong, Zeng Yanxiang, et al. Comparative analysis on fixed-mandrel drawing and floating-mandrel drawing for thin-walled copper tube[J]. Forging & Stamping Technology,2017,42(6):88(in Chinese). 许永强,姜志宏,曾艳祥,等.薄壁铜管固定芯头拉拔和游动芯头拉拔的对比分析[J].锻压技术,2017,42(6):88. 8 温景林,丁桦,曹富荣.有色金属挤压与拉拔技术[M].北京:化学工业出版社,2007. 9 Tang W D, Zhang S H, Tao L, et al. Die failure analysis of tube drawing with floating plugs[J]. Materials Science & Technology,2012,20(3):109. 10 Xu Y Q, Jiang Z H, Hu P, et al. Influence of process parameters on drawing force in the floating plug vibration drawing process of thin-walled copper tube[J]. Forging & Stamping Technology,2017,42(3):69(in Chinese). 许永强,姜志宏,胡沛,等.工艺参数对薄壁铜管游动芯头振动拉拔过程拉拔力影响分析[J].锻压技术,2017,42(3):69. 11 Rudolf, Kasala, Jozef. The influence of the die and floating plug geometry on the drawing;process of tubing[J]. International Journal of Advanced Manufacturing Technology,2013,65(5-8):1081. 12 Li Y Y. Research on drawing process and properties of AZ31 magne-sium alloy tube with minor diameter and thin wall[J]. Forging & Stamping Technology,2015,40(5):59(in Chinese). 李毓英.AZ31镁合金小直径薄壁管拉拔工艺及性能研究[J].锻压技术,2015,40(5):59. 13 Swiatkowski K, Hatalak R. Study of the new floating-plug drawing process of thin-walled tubes[J]. Journal of Materials Processing Technology,2004,151(1):105. 14 Loginov Y N, Shalaeva M S, Demakov S L, et al. Specific features of tool wear in adaptable drawing of capillary pipes[J]. Journal of Friction & Wear,2014,35(4):304. 15 Rubio E M, Camacho A M, Marcos M, et al. Analysis of the energy vanished by friction in tube drawing processes with a fixed conical inner plug by the upper bound method[J]. Materials & Manufacturing Processes,2008,23(7):690. 16 Yang X J, Sun F H, Zhang Z M, et al. Optimization of drawing parameters for copper tubes with hollow sinking based on FEM simulation[J]. Chinese Journal of Nonferrous Metals,2008,18(12):2245(in Chinese). 杨晓静,孙方宏,张志明,等.基于有限元模拟的空拔铜管拉拔参数的优化[J].中国有色金属学报,2008,18(12):2245. 17 Bramley A N, Smith D J. Tube drawing with a floating plug[J]. Metals Technology,2013,3(1):322.