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材料导报  2023, Vol. 37 Issue (11): 21080122-7    https://doi.org/10.11896/cldb.21080122
  金属与金属基复合材料 |
基于智能制造的焊接材料新特征
秦建1,2, 吕贤明3, 司浩1, 宋亚楠3, 孙华为3, 龙伟民1,3
1 中国机械科学研究总院 郑州机械研究所有限公司 新型钎焊材料与技术国家重点实验室,郑州 450001
2 北京科技大学材料科学与工程学院,北京 100000
3 中机智能装备创新研究院(宁波)有限公司,浙江 宁波 315700
New Characteristics of Welding Materials During Intelligent Manufacturing
QIN Jian1,2, LYU Xianming3, SI Hao1, SONG Ya'nan3, SUN Huawei3, LONG Weimin1,3
1 State Key Laboratory of Advanced Brazing Filler Metals & Technology, Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, China
2 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100000,China
3 China Innovation Academy of Intelligent Equipment (Ningbo) Co., Ltd., Ningbo 315700, Zhejiang, China
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摘要 制造业是国民经济的主要支柱,是工业提质增效转型升级的主力军。当前世界制造业正在向智能制造转变,各工业强国纷纷投入新工业革命的竞争当中,美国提出了“美国先进制造业国家战略计划”,德国提出了“工业4.0计划”,日本提出了“智能制造系统”,国内在实施制造强国战略方面也提出了促进制造业创新发展,明确智能制造的主攻方向,助推智能制造一体化向高端化迈进的长远规划。
焊接技术是制造业不可或缺的重要手段,智能焊接技术更是智能制造的重要主攻方向,已成为促进产业优化与提升“智造”水平的关键因素。基于智能制造大背景下,不断涌现出新型的智能焊接技术,但其发展始终需要以焊接材料作为支撑,尤其是在智能制造背景下,焊接材料的研制面临着新的需求和挑战,只有不断提升焊接材料品质,赋予焊接材料新的特征,才能实现智能制造下优质高效焊接技术的不断发展和应用。
面向全球智能制造发展浪潮,本文讨论了智能制造背景下焊接自动化与智能化的发展现状,梳理了焊接场景与焊接材料的匹配关系,归纳了新一代焊接材料应具备的特质,提出了焊材质量评价的新要素,总结了新时代浪潮下焊材制造技术所面临的新挑战,并对未来焊接材料的发展提出展望。
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秦建
吕贤明
司浩
宋亚楠
孙华为
龙伟民
关键词:  智能制造  焊接材料  焊接场景  新特质  质量评价  新挑战    
Abstract: Manufacturing industry is the main force supporting national economy and promoting upgrading of industrial quality and efficiency. At present, the world's manufacturing industry is transforming to intelligent manufacturing, industrial powers have successively proposed development plans to face the new competition of the industrial revolution, such as“Strategy for American Leadership in Advanced Manufacturing”, “Industry 4.0”and “Intelligent Manufacturing System”. In China, the government also put forward a long-term plan to implement the strategy of manufacturing power. The plan points out that it is necessary to promote the innovation of the manufacturing industry, clarify the main direction of Intelligent manufacturing, and boost Intelligent manufacturing industry move from simple integration to high-end customization. Welding technology is important processing method in manufacturing industry. Intelligent welding technology is the main direction of intelligent manufacturing development and has become the key factor in strengthening industrial optimization and improving the level of intelligent manufacturing. Although new intelligent welding technologies are constantly emerging under the impetus of intelligent manufacturing, welding materials will always play the key role in welding processing. Intelligent welding puts forward new demands on welding materials. Therefore, the R&D of welding materials is facing new challenges. The promotion and application of high-quality and efficient intelligent welding technology asked us continuously improving the quality of welding materials and giving them new characteristics. In this article, the authors discuss the research status of welding automation and intelligence in the context of intelligent manufacturing, sorts out the matching relationship between welding scene and welding materials, summarizes the characteristics that the new generation of welding materials should have, and proposes the new elements of welding materials quality evaluation. At the end, the article summarizes the new challenges of welding materials manufacturing technology under the background of intelligent manufacturing and put forward prospects for the development of welding consumables in the future.
Key words:  intelligent manufacturing    welding material    welding scene    new characteristics    quality evaluation    a new challenge
出版日期:  2023-06-10      发布日期:  2023-06-19
ZTFLH:  TG42  
基金资助: 国家重点研发计划专项(2020YFB2008402);国家自然科学基金(U2004186);郑州市重大科技创新专项(2020CXZX0060);宁波市科技创新2025重大专项(2020Z111)
通讯作者:  龙伟民,通信作者,博士,研究员,博士研究生导师,“万人计划”科技创新领军人才,中原学者,享受政府特贴专家,主要从事钎焊材料、钎焊工艺与设备研究,发表论文300余篇,授权专利200余件。   
作者简介:  秦建,博士研究生,高级工程师,主要从事焊接材料与焊接新技术研发工作,发表论文60余篇,授权专利20余件,获省部级科技奖励7项。
引用本文:    
秦建, 吕贤明, 司浩, 宋亚楠, 孙华为, 龙伟民. 基于智能制造的焊接材料新特征[J]. 材料导报, 2023, 37(11): 21080122-7.
QIN Jian, LYU Xianming, SI Hao, SONG Ya'nan, SUN Huawei, LONG Weimin. New Characteristics of Welding Materials During Intelligent Manufacturing. Materials Reports, 2023, 37(11): 21080122-7.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21080122  或          http://www.mater-rep.com/CN/Y2023/V37/I11/21080122
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