Simulation Study on the Mechanism of Particle Failure and Surface Defect Formation in Machining of SiCp/Al Composites
FANG Yuxin1,2, WANG Youqiang1,2,*, ZHANG Ping3, LUO Heng1,2
1 School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266525, Shandong, China 2 Key Lab of Industrial Fluid Energy Conservation and Pollution Control, Ministry of Education, Qingdao 266520, Shandong, China 3 School of Mechanical and Power of Engineering, East China University of Science and Technology, Shanghai 200237, China
Abstract: In order to reveal the mechanism of SiC particle failure and the effect of particle failure on the microscopic morphological defects of SiCp/Al composites during cutting, a finite element model of single-particle SiCp/Al composites was established, and the process of particle failure and surface defect formation under different tool-particle relative positions and cutting speeds were investigated. With the stress field analyzed, particle failure process and tool-particle contact force, it is found that the relative tool-particle position has a significant effect on SiC particle failure, stress field and tool-particle contact force, that there are various forms of particle failure which affects the formation of surface defects on machined surfaces, and that the cutting speed has little influence on the evolution of particle failure and tool-particle contact force. The simulation results show good agreement with the surface morphology obtained from experiments. The various types of particle failure are explained by differences in stress fields and tool-particle contact forces at different tool-particle relative positions.
房玉鑫, 王优强, 张平, 罗恒. SiCp/Al复合材料切削加工中颗粒失效及表面缺陷形成机理仿真研究[J]. 材料导报, 2022, 36(13): 21010146-8.
FANG Yuxin, WANG Youqiang, ZHANG Ping, LUO Heng. Simulation Study on the Mechanism of Particle Failure and Surface Defect Formation in Machining of SiCp/Al Composites. Materials Reports, 2022, 36(13): 21010146-8.
1 Dandekar C R, Shin Y C. The International Journal of Advanced Manufacturing Technology, 2012, 57, 102. 2 Kurş A, Bayraktar E, Enginsoy H M. Composites Part B: Engineering, 2016, 90, 302. 3 Pramanik A, Zhang L C. Advances in Manufacturing, 2017, 5, 77. 4 Wu Q, Xu W X, Zhang L C. Machining Science and Technology, 2018, 22(4), 638. 5 Pramanik A, Zhang L C, Arsecularatne J A. International Journal of Machine Tools and Manufacture, 2007, 47(10), 1497. 6 Cui Y, Ni H C, Cao L G, et al. Materials Reports B: Research Papers, 2019, 33(12), 4126(in Chinese). 崔岩,倪浩晨, 曹雷刚, 等.材料导报:研究篇, 2019, 33(12), 4126. 7 Wang Y, Yan F Y, Kang J,et al. Special Casting & Nonferrous Alloys, 2019, 39(7), 765(in Chinese). 汪洋, 阎峰云, 康靖,等.特种铸造及有色合金, 2019, 39(7), 765. 8 Song S G, Shi N,Gray G T, et al. Metallurgical and Materials Transactions A, 1996, 27, 3739. 9 Spowart J E, Miracle D B. Materials Science and Engineering: A, 2003, 357(1-2), 111. 10 Wu Q, Xu W, Zhang L C. Journal of Materials Processing Technology, 2019, 274, 116315. 11 Wang T, Xie L, Wang X. The International Journal of Advanced Manufacturing Technology, 2015, 79(5-8), 1185. 12 Ge Y F, Xu J H, Fu Y C, et al. Materials for Mechanical Engineering, 2012, 36(2), 15(in Chinese). 葛英飞,徐九华,傅玉灿,等.机械工程材料, 2012, 36(2), 15. 13 Quan Y M, Zhou Z H. China Mechanical Engineering, 1998, 9(7),10(in Chinese). 全燕鸣,周泽华.中国机械工程, 1998, 9(7), 10. 14 Teng X Y, Chen W Q, Huo D H, et al. Composite Structures, 2018, 203,636. 15 Ghandehariun A, Kishawy H A, Umer U,et al. The International Journal of Advanced Manufacturing Technology, 2016, 82(1-4), 143. 16 Xia X D, Tang D, Wang Y F, et al. Tool Engineering, 2019, 53(3), 47(in Chinese). 夏晓东,唐迪,王业甫,等.工具技术, 2019, 53(3), 47. 17 Johnson G R, Cook W H. Proceedings of the 7th International Symposium on Ballistics, 1983, 21, 541. 18 Johnson G R, Cook W H. Engineering Fracture Mechanics, 1985, 21(1), 31. 19 Mabrouki T, Girardin F, Asad M, et al. International Journal of Machine Tools & Manufacture, 2008, 48(11),1187. 20 Zhou L, Huang S T, Wang D, et al. International Journal of Advanced Manufacturing Technology, 2011, 52(5-8),619. 21 Liu J W, Cheng K, Ding H, et al. Proceedings of the Institution of Mechanical Engineers Part C: Journal of Mechanical Engineering Science, 2017, 232(11), 2044. 22 Duan C Z, Sun W, Fu C, et al. Journal of Harbin Engineering University, 2019, 40(3), 509(in Chinese). 段春争, 孙伟, 傅程, 等.哈尔滨工程大学学报, 2019, 40(3), 509. 23 Wu Q, Si Y, Wang G S, et al. RSC Advances, 2016, 6(26), 21765. 24 Su Y, Ouyang Q, Zhang W, et al. Materials Science and Engineering, A, 2014, 597,359. 25 Zhang J, Ouyang Q, Guo Q, et al. Composites Science and Technology, 2016, 123, 1. 26 Hillerborg A, Modéer M, Petersson P E. Cement and Concrete Research, 1976, 6(6), 773. 27 Wu Q, Xu W, Zhang L. Composites Part B, Engineering, 2019, 163(15),384. 28 Kan Y, Liu Z G, Zhang S H, et al. Journal of Materials Engineering and Performance, 2014, 23, 1069. 29 Zorev N N. In: Proceedings of the International Research in Production Engineering Conference ASME. New York, 1963, pp. 42. 30 Tan D Q, Li W X, Yu K. Aluminium Fabrication, 2000, 23(3), 39(in Chinese). 谭敦强,黎文献,余琨.铝加工, 2000, 23(3), 39. 31 Pandey A B, Majumdar B S, Miracle D B. Metallurgical and Materials Transactions A, 2000, 31, 921. 32 Zhan M Y, Chen Z H. Materials Reports, 2004, 18(1), 57(in Chinese). 詹美燕,陈振华.材料导报, 2004, 18(1), 57. 33 Zhou L, Wang Y, Ma Z Y, et al. International Journal of Machine Tools and Manufacture, 2014, 84, 9. 34 Dandekar C R, Shin Y C. Composites Part A, Applied Science and Manufacturing, 2009, 40(8), 1231. 35 Wu Q, Xu W, Zhang L C. Journal of Materials Processing Technology, 2019, 274, 116315.
渝公网安备50019002502923号 版权所有：《材料导报》编辑部
2022, Vol. 36 
