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材料导报编辑部  2017, Vol. 31 Issue (10): 146-150    https://doi.org/10.11896/j.issn.1005-023X.2017.010.030
  计算模拟 |
单颗CBN磨粒磨削20CrMo的微观成屑过程研究*
余剑武,肖清,罗红,刘智康,尹韶辉
湖南大学国家高效磨削工程技术研究中心, 长沙 410082
Research on Micro Chip Formation Process of 20CrMo by Single CBN Grain Grinding
YU Jianwu, XIAO Qing, LUO Hong, LIU Zhikang, YIN Shaohui
National Engineering Research Center for High Efficiency Grinding, Hunan University, Changsha 410082
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摘要 为研究20CrMo材料的磨削去除机理与微观成屑过程,采用Johnson-Cook模型作为20CrMo的本构模型,应用有限元软件Abaqus建立了单颗CBN磨粒磨削20CrMo成屑过程的三维有限元分析模型。通过该模型探究不同磨削参数下的微观成屑过程,仿真分析结果表明:磨削速度对成屑过程中的耕犁与成屑阶段影响较大,磨削深度对滑擦与成屑阶段影响较大。设计了单颗磨粒磨削实验装置,对微观成屑进行了实验研究与分析,从磨痕沟槽和磨屑的整体特征来看,实验结果与仿真结果都较为吻合,验证了该三维仿真模型的正确性。
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余剑武
肖清
罗红
刘智康
尹韶辉
关键词:  单颗磨粒  20CrMo  成屑过程  磨削  有限元仿真    
Abstract: In order to study the material removal mechanism and micro chip formation process of 20CrMo, Johnson-Cook mo-del was used as constitutive model of 20CrMo material, 3D FEM simulation model of micro chip formation process was set up based on single CBN grain grinding of 20CrMo in Abaqus. Effects of grinding parameters on micro chip formation process were discussed. Simulation results show that grinding velocity exerts more affects on plough and chip formation stage, and effect of grinding depth on sliding and hip formation stage is obvious. Experiment of single grain grinding was set up, and micro chip formation process was experimentally studied and analyzed. From the view of grinding groove characteristics and micro chip shape, experimental results agree well with the simulation results, therefore, 3D FEM simulation model of micro chip formation process is experimentally verified.
Key words:  single abrasive grain    20CrMo    chip formation process    grinding    finite element simulation
                    发布日期:  2018-05-08
ZTFLH:  TG580.1  
基金资助: *国家科技重大专项(2013ZX04012-051)
作者简介:  余剑武:1968年生,博士,教授,博士研究生导师,主要研究方向为特种加工技术,磨削加工工艺及装备,先进材料复杂曲面精密加工技术及数控装备E-mail:yokenbu@hotmail.com
引用本文:    
余剑武,肖清,罗红,刘智康,尹韶辉. 单颗CBN磨粒磨削20CrMo的微观成屑过程研究*[J]. 材料导报编辑部, 2017, 31(10): 146-150.
YU Jianwu, XIAO Qing, LUO Hong, LIU Zhikang, YIN Shaohui. Research on Micro Chip Formation Process of 20CrMo by Single CBN Grain Grinding. Materials Reports, 2017, 31(10): 146-150.
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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.010.030  或          http://www.mater-rep.com/CN/Y2017/V31/I10/146
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