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材料导报  2019, Vol. 33 Issue (17): 2939-2948    https://doi.org/10.11896/cldb.19040202
  金属与金属基复合材料 |
碳化养护钢渣制备建筑材料的研究进展
王爱国1,何懋灿1,莫立武2,刘开伟1,李燕1,周莹3,孙道胜1
1 安徽建筑大学先进建筑材料安徽省重点实验室, 合肥 230022
2 南京工业大学材料科学与工程学院,材料化学与工程国家重点实验室,南京 210009
3 江苏苏博特新材料股份有限公司,南京 211103
Research Progress of Building Materials Prepared from the Carbonized Curing Steel Slag
WANG Aiguo1, HE Maocan1, MO Liwu2, LIU Kaiwei1, LI Yan1, ZHOU Ying3, SUN Daosheng1
1 Anhui Key Laboratory of Advanced Building Materials, Anhui Jianzhu University, Hefei 230022
2 State Key Laboratory of Material-Oriented Chemical Engineering, College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009
3 Jiangsu Subote New Materials Ltd. Co., Nanjing 211103
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摘要 钢渣是炼钢过程中产生的固体废弃物,在我国排放量巨大,但利用率很低,大量钢渣被集中堆积,不仅占用了土地,而且造成了环境污染与资源浪费。近年来将钢渣作为水泥混合料、混凝土掺合料或者粗细集料用于建筑材料中使其得到一定程度的利用。然而,国内外研究学者一致认为钢渣中存在的游离氧化钙、游离氧化镁会在后期水化反应生成Ca(OH)2和Mg(OH)2而产生体积膨胀,导致含钢渣的建筑材料存在安定性不良的隐患。解决钢渣安定性不良的问题是钢渣大规模资源开发利用的关键。
   目前,许多国内钢铁企业通过优化冶炼技术,不断发展钢渣预处理方法,形成了多种钢渣处理工艺技术,提高了钢渣的综合利用率,但不同处理工艺得到的钢渣的安定性、均匀性、粒度和活性存在较大差异。除了采用传统钢渣预处理的方法来改善其安定性外,有学者提出高温重构的方法来消除钢渣中的游离氧化钙,提高其体积安定性,但是该方法对工艺要求比较高。有研究发现钢渣在富CO2环境中具有较高的碳化反应活性,通过加速碳化钢渣制备建筑材料是钢渣资源化利用的一种新途径。
   本文综述了碳化钢渣建筑材料的研究进展,介绍了钢渣的化学组成与矿物组成,分析了钢渣加速碳化的热力学与反应动力学过程,探讨了钢渣矿物成分、钢渣粒径与颗粒级配、原料配比、预养护和成型压力、水分、CO2浓度和压力、碳化温度和时间等因素对碳化钢渣建筑材料的组成、结构和性能的影响,分析了碳化对钢渣建筑材料力学性能及安定性的改善作用和机理。最后,针对研究现状和存在的问题提出了进一步深化开发和推广应用碳化钢渣建筑材料的研究方向。
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王爱国
何懋灿
莫立武
刘开伟
李燕
周莹
孙道胜
关键词:  钢渣  体积安定性  碳化养护  反应活性    
Abstract: Steel slag is a kind of solid waste produced during the process of steelmaking, the emissionis huge, while the utilization rate is low in China. Huge amount of steel slag is produced caused which not only occupies land, but also causes environmental pollution and resource waste. In recent years, steel slag has been used as cement mixtures, concrete admixtures or coarse and fine aggregates in building materials to a certain extent. However, Both domestic and overseas researchers reported that the formation of Ca(OH)2 and Mg(OH)2 from free calcium oxide and magnesium oxide in steel slag by later hydration reaction will cause volume expansion, which resulting in poor stability of building materials containing steel slag. Solving the problem of poor stability of steel slag is the key point to large-scale development and utilization of steel slag resources.
In recent years, many steel industry continuously develop steel slag pretreatment by optimizing smelting technology, forming a variety of steel slag treatment technology, improving the comprehensive utilization rate of steel slag, but different treatments of steel slag lead to different stability, uniformity, particle size and activity of steel slag. In addition to the traditional method of steel slag pretreatment to improve its stability, some researchers have proposed high temperature reconstruction method to eliminate free calcium oxide to promote its volume stability, but the process requirements are relatively high. Also some researches find that steel slag has shown high reactivity in CO2-rich atmosphere, Preparation of construction materials via accelerated carbonation is a novel approach to recycle the steel slag.
In this paper the current research progress on the carbonated steel slag construction materials was reviewed. The chemical and mineral compositions of steel slag, thermodynamic and kinetic of the accelerated carbonation reaction of steel slag were analyzed. The effects of mineral composition, particle size and gradation of steel slag, mix proportions of raw materials, pre-curing and initial casting pressure, moisture content, CO2 concentration and pressure, carbonation temperature and time, on the composition, structure and properties of the carbonated steel slag building construction were comprehensively discussed. The improvement of carbonation on the steel slag construction materials and the relevant mechanism were discussed. Finally, based on the current research state and existing problems, some suggestions were put forward for the further study in and extending the application of the carbonated steel slag construction materials.
Key words:  steel slag    volume stability    carbonation curing    reactivity
               出版日期:  2019-09-10      发布日期:  2019-07-23
ZTFLH:  TU528  
基金资助: 国家自然科学基金(51778003;51878346);高性能土木工程材料国家重点实验室开放课题(2018CEM002);安徽省高等教育人才项目(皖教高〔2014〕11号文);高校优秀中青年骨干人才国内外访学研修项目(gxfxZD2016134);国家级专业综合改革试点建设项目(ZG0241)
作者简介:  王爱国,安徽建筑大学,副教授,硕士生导师。2010年毕业于南京工业大学,获材料学博士学位。2017年于澳大利亚University of Southern Queensland, Centre for Future Materials作访问学者。主持和参与国家自然科学基金项目、安徽省高校自然科学研究重点研究项目、高性能土木工程材料国家重点实验室开放课题和材料化学工程国家重点实验室开放课题等省部级以上项目10项。Construction and Building Materials、Cement and Concrete Composites、《材料导报》《硅酸盐通报》等学术期刊审稿人,中国建筑学会建筑材料分会化学激发胶凝材料专业委员会委员。主要研究方向为高性能水泥基材料/建筑功能材料/固体废弃物综合利用。
莫立武,男,1981年9月生,博士,材料化学工程国家重点实验室、南京工业大学材料学院教授。2011年至2012年在加拿大多伦多大学从事博士后研究,2013年至2014年在英国剑桥大学从事合作研究。主要从事镁质特种工程材料(MgO膨胀材料与膨胀水泥、混凝土快速修补加固与防护材料、污染土与水处理环境材料)、含钙、镁、铝工业废弃物资源化利用、混凝土防裂与防腐、CO2利用与低碳胶凝材料等方面的研究。主持国家自然科学基金面上项目、国家自然科学青年基金、国家自然科学基金国际合作项目(合作负责人)、江苏省自然科学基金面上项目和青年基金项目等20余科研项目。发表论文100余篇,授权国家发明专利2项,获省部级奖项2项。长期担任国际著名学术期刊Chemical Reviews、Cement and Concrete Research、Cement and Concrete Composites、Construction and Building Materials、Journal of Cleaner Production等审稿人,担任欧洲研究委员会(European Research Council)项目评审专家。
引用本文:    
王爱国,何懋灿,莫立武,刘开伟,李燕,周莹,孙道胜. 碳化养护钢渣制备建筑材料的研究进展[J]. 材料导报, 2019, 33(17): 2939-2948.
WANG Aiguo, HE Maocan, MO Liwu, LIU Kaiwei, LI Yan, ZHOU Ying, SUN Daosheng. Research Progress of Building Materials Prepared from the Carbonized Curing Steel Slag. Materials Reports, 2019, 33(17): 2939-2948.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.19040202  或          http://www.mater-rep.com/CN/Y2019/V33/I17/2939
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