ZHANG Zichen1, XU Tao1, WU Yiqing1, XU Yuelei1, XIA Xingchuan1,2, DING Jian1, CHEN Xueguang1, LIU Haifeng3, HAN Xing3, GAO Yugang3, LIU Yongchang2
1 School of Material Science and Engineering, Hebei University of Technology, Tianjin 300401, China 2 School of Material Science and Engineering, Tianjin University, Tianjin 300072, China 3 CITIC Dicastal Co., Ltd., Qinhuangdao 066300, China
Abstract: Closed-cell aluminum foam is a structure-function integrated porous material, which has the advantages of light weight, high specific strength specific stiffness and high energy absorption capacity. However, aluminum foam still has some shortcomings such as poor mechanical prope-rties of the single-layer surface, high surface roughness and poor corrosion resistance. In order to solve the above problems, the researchers designed and developed aluminum foam sandwich (AFS), and the preparation methods are mainly divided into physical connection methods and metallurgical connection methods. AFS prepared by the traditional physical connection method has the defects of low interface bonding strength and poor weather resistance; AFS produced by metallurgical connection methods such as powder metallurgy and welding method realizes the metallurgical combination between the core material and the panel, which greatly improves the mechanical properties and service life, but there are still unfavorable factors such as a small product size range, complex process, low production efficiency, and high cost. At present, the researches on the mechanical properties of AFS mainly focus on quasi-static and dynamic deformation, failure modes, energy absorption capabilities, etc. The researches show that dynamic and static mechanical properties are mainly controlled by the properties of solid panels and aluminum foam core, interface bonding strength and test parameters. In recent years, the finite element analysis method has gradually been favored by researchers, but there are still many problems that need to be solved. This paper, combined with domestic and foreign literature, outlined the prepa-ration technology, mechanical properties research progress and industrial application prospects of AFS in recent years. The main preparation technologies were introduced from the physical connection and metallurgical connection of the solid panel and the aluminum foam core layer. The main influencing factors and mechanisms of quasi-static and dynamic mechanical properties were discussed and summarized, the domestic and international application status were analyzed and the application prospect was prospected.
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