Recycling Calcium Carbonate Stone Powder in Concrete Material:a Review
ZHANG Qiao1, ZHANG Yixin1,2,3, CHEN Xi4, HOU Wei1,2,3,*, TU Bingxiong1,2,3
1 College of Civil Engineering, Huaqiao University, Xiamen 361021, Fujian, China 2 Key Laboratory for Structural Engineering and Disaster Prevention of Fujian Province, Xiamen 361021, Fujian, China 3 Nan’an-HQU Institute of Stone Industry Innovations Technology, Quanzhou 362342, Fujian, China 4 CCCC Third Harbor Engineering No.6 Co., Ltd.,(Xiamen), Xiamen 361006, Fujian, China
Abstract: Stone powder can be recycled in concrete materials, offering a large-scale solution for utilizing waste micropowder from the stone industry. There are a lot of experimental studies on the performance of concrete incorporating stone powder. This article focuses on calcium carbonate stone powder, mainly referred to marble powder (MP) and limestone powder (LP) as addition of concrete. Firstly, the physical and chemical properties, and microscopic morphological characteristics of both are analyzed. Then, systematically reviews the researches on properties of cement materials with the addition of MP and LP, analyzes the effects and mechanisms of MP and LP on the hydration process and microstructure of concrete, and investigates the impacts of key parameters, such as various substitution methods, water-cement ratio (W/C), etc, on stone powder concrete performance, including rheological properties, mechanical properties, and durability. Furthermore, strength prediction model, environmental and economic benefits, and structural applications of stone powder concrete were summaried. The research indicates that by fully utilizing the fineness and component characteristics of MP and LP, along with appropriate mix ratio design, stone powder can accelerate cement hydration, refine the pore structure, and demonstrate filling effect, nucleation effect and chemical effect. This process stably improves the rheological, mechanical, and durability properties of concrete materials. Additionally, in terms of strength prediction model, machine learning techno-logy can accurately predict the strength of stone powder concrete. In terms of environmental and economic evaluations, replacing cement or fine aggregate with an appropriate amount of stone powder can enhance the environmental and economic benefits of concrete. In terms of structural applications, suitable amounts of stone powder concrete can ensure the load-bearing capacity of concrete beams. Finally, the status quo of relevant technical standards and specifications at home and abroad are summarized.
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