连续物理气相沉积带钢涂镀研究进展与应用现状

doi:10.11896/cldb.24030032

材料导报

2025, Vol. 39

Issue (2): 24030032-9 https://doi.org/10.11896/cldb.24030032

金属与金属基复合材料

连续物理气相沉积带钢涂镀研究进展与应用现状

赵兴源¹, 刘昕¹, 刘秋元¹, 邱肖盼², 张子月^1,3, 江社明¹, 张启富^1,*

1 钢铁研究总院钢研工程设计有限公司先进金属材料涂镀国家工程实验室,北京 100081
2 中国科学院过程工程研究所,多相复杂系统国家重点实验室,北京 100190
3 北京科技大学新材料技术研究院,北京 100083

Continuous Physical Vapor Deposition of Steel Strip Coating: Research Progress and Current Applications

ZHAO Xingyuan¹, LIU Xin¹, LIU Qiuyuan¹, QIU Xiaopan², ZHANG Ziyue^1,3, JIANG Sheming¹, ZHANG Qifu^1,*

1 National Engineering Laboratory of Advanced Coating Technology for Metals, Gangyan Engineering Design Co., Ltd., Central Iron & Steel Research Institute, Beijing 100081, China
2 State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
3 Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China

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摘要随着“碳达峰、碳中和”成为全球共识,新一代高强钢因在实现钢铁行业节能减排和汽车轻量化战略中扮演的关键角色受到了广泛的关注,但传统镀层技术电镀锌因氢脆危害和环保要求以及热镀锌的可镀性差等问题,已越来越难以满足其表面防护需求。物理气相沉积技术通过真空镀膜方式解决了新一代高强钢电镀和热浸镀的现存难题,优异的表面质量、强附着力、广泛的镀料选择和环保特性使其成为下一代表面工程技术的重要发展方向。本文综述了PVD在带钢涂镀领域替代传统带钢防腐镀层技术(如电镀锌和热镀锌)的应用及发展前景,特别关注了PVD的热蒸发方法、带钢连续PVD涂镀的发展历史、研究进展及其在工业应用中的现状,最后展望了带钢连续PVD镀层技术未来的研究方向。

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	赵兴源
	刘昕
	刘秋元
	邱肖盼
	张子月
	江社明
	张启富

关键词: 物理气相沉积带钢涂镀锌及锌合金耐腐蚀性

Abstract: The global consensus on "carbon peak and carbon neutrality" has intensified focus on the new generation of high-strength steel, pivotal in advancing energy conservation and emission reduction in the steel industry and automotive lightweight strategies. Traditional coating methods like electro-galvanized zinc are struggling to meet surface protection demands due to hydrogen embrittlement risks, stringent environmental regulations, and the poor platability of hot-dip galvanizing. Physical Vapor Deposition technology, leveraging vacuum coating, has adeptly resolved these issues in electroplating and hot-dip galvanizing for new generation high-strength steel. PVD's exceptional surface quality, robust adhesion, diverse coating material options, and environmental advantages mark it as a crucial advancement in next-generation surface engineering technologies. This paper reviews the application and development prospects of PVD in replacing traditional corrosion-resistant coating technologies for strip steel (such as electroplating and hot-dip galvanizing), with a particular focus on the thermal evaporation method of PVD, the development history of continuous PVD coating for strip steel, research progress, and its current status in industrial applications. Finally, the review underscores the agenda for future research directions.

Key words: physical vapor deposition strip steel coating zinc and zinc alloys corrosion resistance

出版日期: 2025-01-25 发布日期: 2025-01-21

ZTFLH:

TG154.5

基金资助: 农机装备材料生产应用示范平台(TC200H01X-5)

通讯作者: ^*张启富,钢铁研究总院教授级高级工程师、博士研究生导师。目前主要从事耐蚀金属材料涂镀层技术、带钢连续PVD涂镀、材料表面工程等方面的研究工作。zhqifu@vip.sina.com

作者简介: 赵兴源,现为钢铁研究总院博士研究生,在张启富教授的指导下进行研究。目前主要研究领域为带钢连续PVD镀锌技术。

引用本文:

赵兴源, 刘昕, 刘秋元, 邱肖盼, 张子月, 江社明, 张启富. 连续物理气相沉积带钢涂镀研究进展与应用现状[J]. 材料导报, 2025, 39(2): 24030032-9.
ZHAO Xingyuan, LIU Xin, LIU Qiuyuan, QIU Xiaopan, ZHANG Ziyue, JIANG Sheming, ZHANG Qifu. Continuous Physical Vapor Deposition of Steel Strip Coating: Research Progress and Current Applications. Materials Reports, 2025, 39(2): 24030032-9.

链接本文:

https://www.mater-rep.com/CN/10.11896/cldb.24030032 或 https://www.mater-rep.com/CN/Y2025/V39/I2/24030032

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