Please wait a minute...
材料导报  2025, Vol. 39 Issue (8): 24030203-9    https://doi.org/10.11896/cldb.24030203
  金属与金属基复合材料 |
电火花沉积工艺的研究现状和发展趋势
刘同旭, 王子君, 张新颖, 陈晓明, 朱广林, 郭策安*
沈阳理工大学装备工程学院,沈阳 110159
Research Status and Development Trends of Electrospark Deposition Process
LIU Tongxu, WANG Zijun, ZHANG Xinying, CHEN Xiaoming, ZHU Guanglin, GUO Cean*
College of Equipment Engineering, Shenyang Ligong University, Shenyang 110159, China
下载:  全 文 ( PDF ) ( 22461KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 本文简要介绍了电火花沉积(ESD)技术的原理及优点,并详尽阐述和总结了相关工艺参数对电火花沉积涂层性能的影响。综述了近年来传统电火花沉积工艺的改良措施,以及电火花沉积与其他表面技术结合的复合工艺技术。最后,对电火花沉积工艺的发展趋势进行了展望。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
刘同旭
王子君
张新颖
陈晓明
朱广林
郭策安
关键词:  电火花沉积  涂层  工艺参数  工艺优化  复合工艺    
Abstract: The principle and advantages of electrospark deposition (ESD) technology are introduced briefly, and the influence of the relative process parameters of ESD on coating performance is elaborated andsummarized. The improvement measures of traditional ESD process have been reviewed recently, together with the composite process technologies of ESD and other surface technologies. Finally, the development prospect of ESD process is presented.
Key words:  electrospark deposition    coating    process parameters    process optimization    composite process
出版日期:  2025-04-25      发布日期:  2025-04-18
ZTFLH:  TG44  
基金资助: 辽宁省应用基础研究计划(2022JH2/101300006);辽宁省教育厅基本科研项目(1030040000675);沈阳理工大学“光选”团队项目(SYLUGXTD5)
通讯作者:  郭策安,沈阳理工大学装备工程学院教授、博士研究生导师。目前主要从事表面技术、腐蚀与防护等方面的研究工作。bigocean1979@aliyun.com   
作者简介:  刘同旭,现为沈阳理工大学装备工程学院硕士研究生,在郭策安教授的指导下进行研究。目前主要研究领域为电火花沉积自润滑涂层的组织与性能。
引用本文:    
刘同旭, 王子君, 张新颖, 陈晓明, 朱广林, 郭策安. 电火花沉积工艺的研究现状和发展趋势[J]. 材料导报, 2025, 39(8): 24030203-9.
LIU Tongxu, WANG Zijun, ZHANG Xinying, CHEN Xiaoming, ZHU Guanglin, GUO Cean. Research Status and Development Trends of Electrospark Deposition Process. Materials Reports, 2025, 39(8): 24030203-9.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24030203  或          https://www.mater-rep.com/CN/Y2025/V39/I8/24030203
1 Liang H N, Liu Z Q, Lin N M, et al. Hot Working Technology, 2021, 50(12), 1 (in Chinese).
梁怀南, 刘志奇, 林乃明, 等. 热加工工艺, 2021, 50(12), 1.
2 Luo C, Dong S J, Xiong X, et al. Surface Technology, 2009, 38(4), 53 (in Chinese).
罗成, 董仕节, 熊翔, 等. 表面技术, 2009, 38(4), 53.
3 Wu G Y, Zhang Z L, Sun K W, et al. Surface Technology, 2016, 45(1), 96 (in Chinese).
吴公一, 张占领, 孙凯伟, 等. 表面技术, 2016, 45(1), 96.
4 Frangini S, Masci A. Surface & Coatings Technology, 2004, 184(1), 31.
5 Xin H, Wang H T, Gao L, et al. Hot Working Technology, 2018, 47(20), 25 (in Chinese).
辛昊, 王海涛, 高立, 等. 热加工工艺, 2018, 47(20), 25.
6 Kong F L. Research on friction and wear mechanism of self-lubricating coating deposited on gun steel. Master's Thesis, Shenyang Ligong University, China, 2021 (in Chinese).
孔凡亮. 炮钢表面沉积自润滑涂层的摩擦磨损机理研究. 硕士学位论文, 沈阳理工大学, 2021.
7 Zhang J B, Nan Z Y, Zhu C, et al. Journal of Materials Engineering, 2024, 52(1), 183 (in Chinese).
张建斌, 南志远, 朱程, 等. 材料工程, 2024, 52(1), 183.
8 Li Z M, Zhu Y L, Sun X F, et al. Hot Wworking Technology, 2013, 42(24), 32 (in Chinese).
李占明, 朱有利, 孙晓峰, 等. 热加工工艺, 2013, 42(24), 32.
9 Zhang Y, Li L, Chang Q, et al. Surface Technology, 2021, 50(1), 150 (in Chinese).
张勇, 李丽, 常青, 等. 表面技术, 2021, 50(1), 150.
10 Han C. Research of WC-12Co coat interface and numerical simulation and analysis of temperature field and stress field for Electrospark Deposition. Master's Thesis, Harbin Institute of Technology, China, 2013 (in Chinese).
韩春. 电火花沉积WC-12Co涂层界面研究及温度场应力场模拟. 硕士学位论文, 哈尔滨工业大学, 2013.
11 Zhang L W, Ren J P. Materials Protection, 2018, 51(1), 120 (in Chinese).
张留伟, 任建平. 材料保护, 2018, 51(1), 120.
12 Chen B, Fan X W, Tang X Y, et al. Hot Working Technology, 2018, 47(4), 168 (in Chinese).
陈兵, 范兴文, 唐兴艳, 等. 热加工工艺, 2018, 47(4), 168.
13 Xin H, Wang X L, Gao L, et al. Hot Working Technology, 2020, 49(8), 109 (in Chinese).
辛昊, 王小龙, 高立, 等. 热加工工艺, 2020, 49(8), 109.
14 Wang Y F, Si S S, Song Z J, et al. Transactions of the China Welding Institution, 2018, 39(7), 121 (in Chinese).
王彦芳, 司爽爽, 宋增金, 等. 焊接学报, 2018, 39(7), 121.
15 Wang Y F, Yan H, Li J, et al. Surface Technology, 2019, 48(6), 144 (in Chinese).
王彦芳, 闫晗, 李娟, 等. 表面技术, 2019, 48(6), 144.
16 Zhong P, Si S S, Song Z J, et al. Hot Working Technology, 2018, 47(18), 125 (in Chinese).
钟鹏, 司爽爽, 宋增金, 等. 热加工工艺, 2018, 47(18), 125.
17 Salmaliyan M, Ghaeni F M, Ebrahimnia M. Surface & Coatings Technology, 2017, 321.
18 Hassan S, Mehdi S, Abbas B. Ceramics International, 2020, 46(10), 15276.
19 Wang J S. Surface Technology, 2005(1), 27 (in Chinese).
王建升. 表面技术, 2005(1), 27.
20 Gao G Z, Pan R, Xiao Y J. Foundry, 2013, 62(8), 729 (in Chinese).
高根震, 潘仁, 肖永杰. 铸造, 2013, 62(8), 729.
21 Hong X, Feng K, Tan Y F, et al. Transactions of Nonferrous Metals Society of China, 2017, 27(8), 1767.
22 Feng Y, Pan R. Hot Working Technology, 2013, 42(2), 122 (in Chinese).
冯源, 潘仁. 热加工工艺, 2013, 42(2), 122.
23 Yu G D, Tan Y F, Liu X X, et al. Machine Building & Automation, 2008(6), 49 (in Chinese).
于国栋, 谭业发, 刘雪霞, 等. 机械制造与自动化, 2008(6), 49.
24 Liu Y, Wang T S, Su Q N, et al. Aeronautical Manufacturing Technology, 2022, 65(5), 104 (in Chinese).
刘宇, 王天姝, 苏全宁, 等. 航空制造技术, 2022, 65(5), 104.
25 Huang Q S, Chen Z G, Wei X, et al. China Surface Engineering, 2017, 30(3), 89 (in Chinese).
黄奇胜, 陈志国, 魏祥, 等. 中国表面工程, 2017, 30(3), 89.
26 Kudryashov A E, Potanin A Y, Lebedev D N, et al. Surface & Coatings Technology, 2016, 285, 278.
27 Zhao Y C, Liu Z Y, Yang L L. Surface Technology, 2015, 44(12), 69 (in Chinese).
赵运才, 刘宗阳, 杨雷雷. 表面技术, 2015, 44(12), 69.
28 Hasanabadi M F, Ghaini F M, Ebrahimnia M, et al. Surface & Coatings Technology, 2015, 270, 95.
29 Cao G J, Zhang X, Tang G Z, et al. Journal of Materials Engineering and Performance, 2019, 28(7), 4086.
30 Enrique P D, Zhen J, Zhou N Y, et al. Materials Science & Engineering A, 2018, 729, 268.
31 Heard D W, Brochu M. Journal of Materials Processing Technology, 2010, 210(6-7), 892.
32 Johnson R N, Sheldon G L. Journal of Vacuum Science & Technology, 1986, 6, 2840.
33 Tan Y F, Cai B, Xu T, et al. Acta Armamentaria, 2009, 30(11), 1469 (in Chinese).
谭业发, 蔡滨, 徐婷, 等. 兵工学报, 2009, 30(11), 1469.
34 Wang J S, Wang H K, Zhong Y, et al. China Surface Engineering, 2003(6), 27 (in Chinese).
王建升, 王华昆, 钟毅, 等. 中国表面工程, 2003(6), 27.
35 Liang Z G, Zhang H, Wang S, et al. Digest Journal of Nanomaterials and Biostructures, 2021, 16(3), 793.
36 Hong X, Tan Y F, Wang X L, et al. Transactions of Nonferrous Metals Society of China, 2015, 25(10), 3329.
37 Wei X, Chen Z G, Zhong J, et al. Rare Metal Materials and Engineering, 2018, 47(4), 1199 (in Chinese).
魏祥, 陈志国, 钟掘, 等. 稀有金属材料与工程, 2018, 47(4), 1199.
38 Lenjak A, Tuek J. Zeitschrift für Metallkunde, 2003, 94(11), 1260.
39 Zhang M M, Chen S, Yu Z Z, et al. Hot Working Technology, 2018, 47(4), 159 (in Chinese).
张敏敏, 陈森, 于泽州, 等. 热加工工艺, 2018, 47(4), 159.
40 Wang S, Han H B, Li S K, et al. Transactions of the China Welding Institution, 2021, 42(7), 37 (in Chinese).
王顺, 韩红彪, 李世康, 等. 焊接学报, 2021, 42(7), 37.
41 Mazarbhuiya R M, Rahang M. Materials Today: Proceedings, 2020, 2, 327.
42 Gao Y, Han J H, Lou L Y, et al. Transactions of the China Welding Institution, 2014, 35(1), 45 (in Chinese).
高莹, 韩敬华, 娄丽艳, 等. 焊接学报, 2014, 35(1), 45.
43 Xu Z P, Pao Y M, Ma X B, et al. New Technology & New Process, 2019(10), 61 (in Chinese).
徐召朋, 鲍曼雨, 马小斌, 等. 新技术新工艺, 2019(10), 61.
44 Bai C Y, Koo C H. Surface and Coatings Technology, 2006, 200, 4127.
45 Burkov A A, Pyachin S A. Materials and Design, 2015, 80, 109.
46 Burkov A A, Chigrin P G. Surface and Coatings Technology, 2018, 351, 68.
47 Gao Y X, Zhao C, Yi J. Transactions of the China Welding Institution, 2012, 33(3), 49 (in Chinese).
高玉新, 赵程, 易剑. 焊接学报, 2012, 33(3), 49.
48 Guo C Q, Wang C W. Machine Tool & Hydraulics, 2012, 40(10), 28 (in Chinese).
郭谆钦, 王承文. 机床与液压, 2012, 40(10), 28.
49 Wang D P, Zhou D. Journal of Tianjin University, 2007, 190(5), 623 (in Chinese).
王东坡, 周达. 天津大学学报, 2007, 190(5), 623.
50 Liu C H, Chen F R. Materials Reports, 2022, 36(15), 141 (in Chinese).
刘成豪, 陈芙蓉. 材料导报, 2022, 36(15), 141.
51 Liu Y, Wang D, Deng C, et al. Materials and Design, 2014, 63, 488.
52 Liu Y, Wang D, Deng C, et al. Journal of Alloys & Compounds, 2015, 628, 208.
53 Liu Y, Wang D, et al. Surface Engineering, 2015, 31(12), 892.
54 常青, 王文宇, 任智强, 等. 中国专利, CN202110236813. 0, 2021.
55 Zhao H, Gao C, Wu X Y, et al. Journal of Mechanical Engineering, 2021, 57(23), 252 (in Chinese).
赵航, 高畅, 伍晓宇, 等. 机械工程学报, 2021, 57(23), 252.
56 Si C, Duan B, Cai J. Materials Letters, 2020, 263, 127272.
57 Zhang B, Wang X Q, Tian Y J, et al. Journal of Plasticity Engineering, 2023, 30(2), 16 (in Chinese).
张彪, 王晓强, 田英健, 等. 塑性工程学报, 2023, 30(2), 16.
58 Frangini S, Masci A. Surface & Coatings Technology, 2010, 204(16), 2613.
59 Wang S, Tong J Z, Han H B. Transactions of the China Welding Institution, 2021, 42(3), 42 (in Chinese).
王顺, 童金钟, 韩红彪. 焊接学报, 2021, 42(3), 42.
60 Feng Y L. Study on microstructure and corrosion resistance of FeCoNiCuCrx high entropy alloy coating prepared by electric spark numerical control deposition. Master's Thesis, Lanzhou Jiaotong University, China, 2016 (in Chinese).
冯玉龙. 电火花数控化沉积FeCoNiCuCrx高熵合金涂层的微观结构及耐蚀性研究. 硕士学位论文, 兰州交通大学, 2016.
61 Wang X R, Wang Z Q, He P, et al. Surface & Coatings Technology, 2015, 283, 156.
62 Cui C, Wu M, He R, et al. Surface and Coatings Technology, 2023, 466, 129592.
63 Zhang X F, Lyu P Z, Luo J K, et al. Ordnance Material Science and Engineering, 2024, 47(4), 104 (in Chinese).
张小锋, 吕品正, 罗建科, 等. 兵器材料科学与工程, 2024, 47(4), 104.
64 Pei X, Yi J, Wang T. Journal of Zhejiang Sci-Tech University, 2015, 33(5), 336 (in Chinese).
裴旭, 易剑, 王騊. 浙江理工大学学报, 2015, 33(5), 336.
65 Yan G. Foundry Technology, 2014, 35(3), 517 (in Chinese).
闫纲. 铸造技术, 2014, 35(3), 517.
66 Kiryukhantsev K V, Sheveyko A N, Shvindina N V, et al. Ceramics International, 2018, 44, 7637.
67 Sheveyko A N, Kuptsov K A, Kiryukhantsev-Korneev P V, et al. Applied Surface Science, 2022, 581, 152357.
68 Kuptsov K A, Sheveyko A N, Zamulaeva I E, et al. Materials & Design, 2019, 167, 123.
69 Salih D, Kemal K, Salim L A, et al. Surface and Coatings Technology, 2017, 326, 111.
70 Radek N, Bartkowiak K. Physics Procedia, 2010, 5, 417.
71 Radek N, Bartkowiak K. Physics Procedia, 2011, 12, 499.
72 Radek N, Konstanty N. Archives of Metallurgy & Materials, 2012, 57(3), 665.
73 Pliszka I, Radek N. Procedia Engineering, 2017, 192, 707.
74 Enrique P D, Keshavarzkermani L, Esmaeilizadeh R, et al. Additive Manufacturing, 2020, 36, 101526.
[1] 韩帅文, 朱可晟, 刘长洋, 刘子良, 卞刘振, 杨礼林. 固体氧化物电池金属连接体锰钴涂层材料研究进展[J]. 材料导报, 2025, 39(8): 23100253-6.
[2] 温晋太, 胡怀谷, 安江山, 韩婷, 李欣俞, 胡季帆. 基于机器学习的快淬NdFeB磁体永磁性能分析与预测[J]. 材料导报, 2025, 39(8): 24030158-7.
[3] 俞伟元, 景瑞, 董鹏飞, 吴保磊, 李扬, 强潇. 高速激光熔覆Fe基非晶涂层裂纹及组织分析[J]. 材料导报, 2025, 39(7): 24030107-6.
[4] 叶利亚, 陈宏飞, 杨光, 高彦峰. V2O5对β-(Ni,Pt)Al涂层热腐蚀抗性的影响[J]. 材料导报, 2025, 39(7): 24030041-4.
[5] 高峰, 郭策安, 张健. 身管内壁铬钽及其合金涂层研究进展[J]. 材料导报, 2025, 39(7): 24010200-8.
[6] 范锡宇, 赵珍, 马剑平, 周雪琴. 多层结构绿色植被高光谱伪装材料的设计与制备[J]. 材料导报, 2025, 39(7): 24030086-8.
[7] 武明生, 侯震, 郑硕鵾, 金志明, 张亚军. 玻纤/聚丙烯直接注射成型及工艺参数影响研究[J]. 材料导报, 2025, 39(6): 24010149-6.
[8] 王喆锦, 王丽爽, 麻忠宇, 董会, 姚建洮, 周勇. 高温热暴露对等离子喷涂YSZ孔隙结构和力学性能的影响[J]. 材料导报, 2025, 39(4): 23110217-7.
[9] 张业飞, 江海涛, 田世伟, 张思远, 李冲. TiAl基合金高温防护及热障涂层体系研究进展[J]. 材料导报, 2025, 39(4): 24020147-10.
[10] 蒋曜年, 刘欢, 钟镇涛, 何泽乾, 毛卫国, 戴翠英, 张有为, 刘平桂. SiCN@Fe复合吸波涂层高温原位拉伸测试分析[J]. 材料导报, 2025, 39(3): 23050156-5.
[11] 温强, 李向成, 花银群, 关庆丰, 蔡杰. 强流脉冲电子束表面改性技术及其在热障涂层改性中的研究进展[J]. 材料导报, 2025, 39(3): 23090070-11.
[12] 王振峰, 伞宏赡, 田萌萌, 徐志超, 关意佳, 杨志波. 植入体表面光响应抗菌涂层的研究进展[J]. 材料导报, 2025, 39(3): 23100105-9.
[13] 万福程, 梁继超, 于爱华, 张嘉振, 路新. 钛涂层制备与后处理工艺及应用研究进展[J]. 材料导报, 2025, 39(2): 24010131-9.
[14] 范浩博, 豆书亮, 李垚. 二氧化钒智能热控涂层光学结构原理及研究进展[J]. 材料导报, 2025, 39(1): 24100229-10.
[15] 吴法霖, 邓贤明, 张天才, 程云涛, 陈坤, 高琴, 孙宽. 自适应变色迷彩涂层制备及性能研究[J]. 材料导报, 2025, 39(1): 24080036-5.
[1] JIN Qinglin, WANG Yang, CAO Lei, SONG Qunling. Effect of Nitriding in Mushy Zone on the Nitrogen Content and Solidification Transformation of Cr10Mn9Ni0.7 Alloy[J]. Materials Reports, 2018, 32(4): 579 -583 .
[2] WANG Shengmin, ZHAO Xiaojun, HE Mingyi. Research Status and Development of Mechanical Plating[J]. Materials Reports, 2017, 31(5): 117 -122 .
[3] HE Yuandong, SUN Changzhen, MAO Weiguo, MAO Yiqi, ZHANG Honglong, CHEN Yanfei, PEI Yongmao, FANG Daining. Measurement of Transverse Piezoelectric Coefficients of Pb(Zr0.52Ti0.48)O3 Thin Films by a Mechano-electrical Multiphysics Coupling, Bulge Test Method[J]. Materials Reports, 2017, 31(15): 139 -144 .
[4] TAO Lei, ZHENG Yunwu,DI Mingwei, ZHANG Yanhua, ZHENG Zhifeng. Preparation of Porous Carbon Nanofiber from Liquid Phenolic Resin and Its Characterization[J]. Materials Reports, 2017, 31(10): 101 -106 .
[5] SU Lan, ZHANG Chubo, WANG Zhen, MI Zhenli. Finite Element Simulation of Electromagnetic Induction Heating in Hot Metal Gas Forming[J]. Materials Reports, 2017, 31(24): 182 -177 .
[6] QI Yaping, LUO Faliang, WANG Kezhi, SHEN Zhiyuan, WU Xuejian, WANG Diran. Effect of TMC-300 on the Performance of PLLA/PPC Alloy[J]. Materials Reports, 2018, 32(10): 1672 -1677 .
[7] LIU Huan, HUA Zhongsheng, HE Jiwen, TANG Zetao, ZHANG Weiwei, LYU Huihong. Indium Recovery from Waste Indium Tin Oxide: a Technological Review[J]. Materials Reports, 2018, 32(11): 1916 -1923 .
[8] DU Min, SONG Dian, XIE Ling, ZHOU Yuxiang, LI Desheng, ZHU Jixin. Electrospinning in Rechargeable Ion Batteries for High Efficient Energy Storage[J]. Materials Reports, 2018, 32(19): 3281 -3294 .
[9] LIU Xiao, XU Qian, LAI Guanghong, GUAN Jianan, XIA Chunlei, WANG Ziming, CUI Suping. Application Performances and Mechanism of Polycarboxylic Acid in Different Comb-bonded Structures in High-performance Concrete[J]. Materials Reports, 2018, 32(22): 4011 -4015 .
[10] ZHANG Di, YANG Di, XU Cui, ZHOU Riyu, LI Hao, LI Jing, WANG Peng. Study on Mechanism of Highly Effective Adsorption of Bisphenol F by Reduced Graphene Oxide[J]. Materials Reports, 2019, 33(6): 954 -959 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed