超高速激光熔覆技术的最新研究进展:关键技术特点及优势,设备研发及其技术参数

doi:10.11896/cldb.23020075

材料导报

2024, Vol. 38

Issue (17): 23020075-19 https://doi.org/10.11896/cldb.23020075

金属与金属基复合材料

超高速激光熔覆技术的最新研究进展:关键技术特点及优势,设备研发及其技术参数

刘春泉^1,*, 熊芬^1,*, 彭龙生², 黄伟², 林英华³

1 湖南工学院材料科学与工程学院,湖南衡阳 421002
2 湖南力方轧辊有限公司(湖南省高耐磨合金材料先进制造工程技术研究中心),湖南衡阳 421681
3 南华大学机械工程学院,湖南衡阳 421001

The Latest Research Progress of Extreme High-speed Laser Material Deposition:Key Technical Features and Advantages, Equipment Development and Technical Parameters

LIU Chunquan^1,*, XIONG Fen^1,*, PENG Longsheng², HUANG Wei², LIN Yinghua³

1 School of Materials Science and Engineering, Hunan Institute of Technology, Hengyang 421002, Hunan, China
2 Hunan Lifang Roll Co., Ltd.,(Hunan Advanced Manufacturing Engineering Technology Research Center of High Wear-resistant Alloy Materials), Hengyang 421681, Hunan, China
3 School of Mechanical Engineering, University of South School, Hengyang 421001, Hunan, China

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摘要超高速激光熔覆技术是近年新开发的表面涂层技术,本质是通过改变粉末的熔化位置,使粉末在工件上方与激光交汇发生熔化,随之均匀涂覆在工件表面,从而具有优质高效、绿色低成本、高质量和高适应性、低热输入和低激光功率、低稀释率和高性能等特点。首先,简要介绍了超高速激光熔覆关键技术特点及技术优势、国内外超高速激光熔覆装备发展现状;其次,结合最新研究成果重点阐述了影响超高速激光熔覆制备的涂层最终组织结构与性能的关键技术参数(所采用的熔覆材料、激光功率、搭接率、光斑直径、熔覆速度、送粉量和送粉压力等);最后,详细介绍了超高速激光熔覆制备的涂层质量检测参数,包括熔覆层厚度、结合强度、孔隙率、稀释率、表面粗糙度、硬度、耐磨性和耐腐蚀性等熔覆效果。通过综述超高速激光熔覆技术的特点、优势以及关键技术参数,以期为超高速激光熔覆技术的进一步改进与提升、设备研制等方面取得更多进展提供借鉴和指导。

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	刘春泉
	熊芬
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	林英华

关键词: 超高速激光熔覆涂层特点与优势关键技术参数

Abstract: Extreme high-speed laser material deposition technology is a newly developed surface coating technology in recent years. The essence is that by changing the melting position of the powder, the powder intersects with the laser above the workpiece and melting occurs, and then uniformly coated on the surface of the workpiece, thus featuring high quality and efficiency, green and low cost, high quality and adaptability, low heat input and low laser power, low dilution rate and high performance. Firstly, it briefly introduces the key technology features and technical advantages of extreme high-speed laser material deposition, the development status of ultra-high-speed laser cladding equipment at home and abroad; secondly, the key technical parameters such as melting material, laser power, lap rate, spot diameter, melting speed, powder feeding volume and powder feeding pressure, which affect the final structure and properties of coatings prepared by ultra-high speed laser melting, are highlighted with the latest research results; finally, the quality inspection parameters of coatings prepared by ultra-high speed laser melting are introduced in detail, including the melting effect of melting layer thickness, bond strength, porosity, dilution rate, surface roughness, hardness, wear resistance and corrosion resistance, etc.. By summarizing the characteristics, advantages and key technical parameters of extreme high-speed laser material deposition technology, with a view to providing reference and guidance for further improvement and enhancement of extreme high-speed laser material deposition technology and more progress in equipment development.

Key words: extreme high-speed laser material deposition coatings features and advantages key technical parameters

出版日期: 2024-09-10 发布日期: 2024-09-30

ZTFLH:

TG174.4

基金资助: 湖南省科技人才托举工程项目“小荷”科技人才专项(2023TJ-X10);湖南省自然科学基金(2023JJ50108);湖南省创新型省份建设专项科普专题项目(2023ZK4316);湖南省高耐磨合金材料先进制造工程技术研究中心创新能力提升项目(2023ZYQ030); 2022年衡阳市“小荷”科技人才项目(衡市科协字〔2022〕68 号);湖南省“机械工程”学科科技创新平台开放课题(KFKA2205);湖南工学院青年自科培育项目(2022HY007);湖南省大学生创新创业项目(S202411528078X;S202411528026)

通讯作者: ^*刘春泉,湖南工学院材料科学与工程学院副教授。2015年6月于湖南工业大学冶金工程专业本科毕业,2020年6月于武汉科技大学冶金工程专业博士毕业后到湖南工业大学工作,2021年8月到湖南工学院工作至今。目前主要从事金属基新型材料的制备工艺的研究,主要包括第三代先进高强钢的研发、激光增材制造及再制造、纳米材料制备、稀贵金属的回收利用、稀贵金属衍生产品开发等方面。发表论文20余篇,被SCI/EI收录11篇。liuchunquan@hnit.edu.cn;
熊芬,湖南工学院材料科学与工程学院专任教师。2015年6月于湖南工业大学冶金工程本科毕业,2019年6月于武汉科技大学材料工程专业硕士毕业后到湖南永盛新材料股份有限公司担任研发工程师,2021年8月到湖南工学院工作至今。目前主要从事超聚酰亚胺薄膜(PI膜)表面金属化处理以及类石墨烯MoS₂光电薄膜的制备等方面研究。发表论文10篇,被SCI收录3篇。1814966464@qq.com

引用本文:

刘春泉, 熊芬, 彭龙生, 黄伟, 林英华. 超高速激光熔覆技术的最新研究进展:关键技术特点及优势,设备研发及其技术参数[J]. 材料导报, 2024, 38(17): 23020075-19.
LIU Chunquan, XIONG Fen, PENG Longsheng, HUANG Wei, LIN Yinghua. The Latest Research Progress of Extreme High-speed Laser Material Deposition:Key Technical Features and Advantages, Equipment Development and Technical Parameters. Materials Reports, 2024, 38(17): 23020075-19.

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http://www.mater-rep.com/CN/10.11896/cldb.23020075 或 http://www.mater-rep.com/CN/Y2024/V38/I17/23020075

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