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材料导报  2023, Vol. 37 Issue (11): 21110102-6    https://doi.org/10.11896/cldb.21110102
  高分子与聚合物基复合材料 |
水性锌基涂镀涂层的制备及性能研究
李庆鹏1,2, 刘利冉1, 张亮3, 王丽2, 管勇4, 王娜1,2
1 沈阳化工大学辽宁省特种功能材料合成与制备重点实验室,沈阳 110142
2 沈阳先进涂层材料产业技术研究院, 沈阳 110330
3 沈阳市航达科技有限责任公司,沈阳 110043
4 中国科学院金属研究所材料使役行为研究部, 沈阳 110016
Preparation and Properties of Water-borne Zinc Coating
LI Qingpeng1,2, LIU Liran1, ZHANG Liang3, WANG Li2, GUAN Yong4, WANG Na1,2
1 Liaoning Provincial Key Laboratory for Synthesis and Preparation of Special Functional Materials, Shenyang University of Chemical Technology, Shenyang 110142, China
2 Shenyang Research Institute of Industrial Technology for Advanced Coating Materials, Shenyang 110330, China
3 Shenyang Hangda Technology Co., Ltd., Shenyang 110043, China 4 Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
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摘要 使用硅烷(A-187)和高模数硅酸钾对丙烯酸树脂进行改性,制备了一种高性能水性锌基涂镀涂料。采用傅里叶红外光谱仪、扫描电子显微镜(SEM)、EDS能谱、X射线衍射(XRD)、中性盐雾及电化学试验等测试对涂料的贮存稳定性,以及涂层的表面形貌、成分及耐蚀性进行了表征与分析。结果表明,A187、硅酸钾、水性丙烯酸树脂三者交联改性成功,能够在锌粉表面形成一层水性树脂壳膜结构,对活性锌粉进行保护;SEM显示锌粉分布均匀,涂层表面光滑平整,无明显缺陷;经中性盐雾试验1 000 h后,涂层表面无红锈;与溶剂型锌基涂镀涂层相比,所制备的水性锌基涂镀涂层的涂层电阻提高了近两个数量级,涂层具备较好的防护性能。
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李庆鹏
刘利冉
张亮
王丽
管勇
王娜
关键词:  水性环保  锌基涂镀  改性丙烯酸树脂  防腐性能    
Abstract: Ahigh performance waterborne zinc coating was prepared by modifying acrylic resin using silane (A-187) and high modulus potassium silicate.The storage stability of the coatings and the surface morphology, composition and corrosion resistance of the coatings were characterized and analyzed by Fourier infrared spectroscopy, SEM, EDS energy spectroscopy, X-ray diffraction (XRD), neutral salt spray and electrochemical tests. The results showed that: A187, potassium silicate and aqueous acrylic resin were successfully cross-linked and modified to form an aqueous resin shell structure on the surface of zinc powder to protect the active zinc powder; SEM showed that the zinc powder was uniformly distributed and the surface of the coating was smooth and flat without obvious defects; after 1 000 hours of neutral salt spray test, the surface of the coating was free of red rust; compared with the solvent-based Zn coating, the coating resistance of the water-based Zn coating prepared in this paper is increased by nearly two orders of magnitude, and the coating has better protective properties.
Key words:  water-based environmental protection    zinc-based coating    modified acrylic resin    anti-corrosion property
出版日期:  2023-06-10      发布日期:  2023-06-19
ZTFLH:  TQ630  
基金资助: 2021年辽宁省“揭榜挂帅”科技攻关项目(2021JH1/10400091);辽宁省教育厅2021年科研资助项目(LJK Z0470);2020年辽宁省教育厅科学研究经费项目(LZ2020002);辽宁“百千万人才工程”项目(〔2020〕78号)
通讯作者:  李庆鹏,通信作者,沈阳化工大学材料科学与工程学院、博士研究生导师。2018年1月东北大学冶金物理化学专业博士毕业,2020年8月到沈阳化工大学工作至今,主要从事环保化防护技术研究工作。
王娜,通信作者,沈阳化工大学材料科学与工程学院教授,博士研究生导师。1999年沈阳化工大学精细化工专业本科毕业,2002中国科学院沈阳化工大学应用化学专业硕士毕业,2005年中国科学院金属研究所材料加工工程博士毕业,后到沈阳化工大学工作至今。目前主要从事高效环保阻燃剂的研制、水性功能涂料和高性能基聚合物纳米复合材料的研发。近几年先后发表SCI收录论文50余篇,授权专利30余项(已转让13项),期刊包括Progress in Organic Coatings、Journal of Thermal Analysis and Calorimetry、Materials and Corrosion等。   
引用本文:    
李庆鹏, 刘利冉, 张亮, 王丽, 管勇, 王娜. 水性锌基涂镀涂层的制备及性能研究[J]. 材料导报, 2023, 37(11): 21110102-6.
LI Qingpeng, LIU Liran, ZHANG Liang, WANG Li, GUAN Yong, WANG Na. Preparation and Properties of Water-borne Zinc Coating. Materials Reports, 2023, 37(11): 21110102-6.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21110102  或          http://www.mater-rep.com/CN/Y2023/V37/I11/21110102
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