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材料导报  2021, Vol. 35 Issue (16): 16115-16119    https://doi.org/10.11896/cldb.20070177
  金属与金属基复合材料 |
超声振动对铝/铜等离子弧熔钎焊接头组织及力学性能的影响
樊丁1,2, 李永鹏2, 武利建2, 黄健康1,2, 刘世恩2, 刘玉龙2
1 兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室,兰州 730050;
2 兰州理工大学材料科学与工程学院,兰州 730050
Effect of Ultrasonic Vibration on Microstructure and Mechanical Properties of Welding-brazing Joint Between Aluminum and Copper by Plasma Welding
FAN Ding1,2, LI Yongpeng2, WU Lijian2, HUANG Jiankang1,2, LIU Shien2, LIU Yulong2
1 State Key Laboratory for Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China;
2 School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China
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摘要 采用超声辅助等离子弧熔钎焊工艺实现了铝/铜异种金属连接,获得了成形良好的铝/铜搭接接头。利用 SEM、EDS、XRD和拉伸试验等测试方法,研究了超声振动对焊缝成形、焊缝晶粒尺寸、接头的界面结构和力学性能的影响。结果发现:不施加超声振动时,接头界面处有大约55 μm厚的金属间化合物层形成,Al-Cu共晶区出现一些树枝晶和粗大的等轴晶,焊接接头的剪切强度为51.37 MPa。施加超声振动后,铝在铜基体上的浸润铺展面积增加,金属间化合物层的厚度下降到29 μm,Al-Cu共晶区的晶粒尺寸明显减小,焊接接头的剪切强度增加到84.93 MPa。接头的断裂方式为脆性断裂。
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樊丁
李永鹏
武利建
黄健康
刘世恩
刘玉龙
关键词:  超声振动  等离子弧焊  金属间化合物  接头组织  力学性能    
Abstract: Using an ultrasonic vibration assisted plasma arc welding method,an aluminum plate is joined to a red copper plate,the good weld formation was obtained through adjusting the welding parameters. The effects of ultrasonic vibration on Weld forming, grain size, joint interface structure and mechanical property were studied using SEM, EDS, XRD and universal tensile testing machine. When no ultrasonic vibration assistance, an intermetallic compound layer with a thickness of 55 μm is formed at the interface, some dendrites and large crystals appear in the Al-Cu eutectic region, and the shearing strength of the welded joint is 51.37 MPa. After the application of ultrasonic vibration assistance,the wetting ability of aluminum on the copper substrate increases, the thickness of the intermetallic compound layer decreases to 29 μm, the grain size of the Al-Cu eutectic zone decreases significantly, and the shearing strength of the welded joint increases to 84.93 MPa. The fracture form of the joint is brittle fracture.
Key words:  ultrasonic vibration    plasma arc welding    intermetallic compound    microstructure    mechanical properties
                    发布日期:  2021-09-07
ZTFLH:  TG457  
基金资助: 国家自然科学基金(51465031);兰州理工大学研究生科研探索项目
通讯作者:  fand@lut.cn   
作者简介:  樊丁,教授,博士研究生导师,享受国务院特殊津贴专家,国际焊接学会IIW-IX-H委员会委员,中国焊接学会常务理事。主要从事焊接物理、焊接方法与智能控制及激光加工等方面的研究,发表论文300余篇。
引用本文:    
樊丁, 李永鹏, 武利建, 黄健康, 刘世恩, 刘玉龙. 超声振动对铝/铜等离子弧熔钎焊接头组织及力学性能的影响[J]. 材料导报, 2021, 35(16): 16115-16119.
FAN Ding, LI Yongpeng, WU Lijian, HUANG Jiankang, LIU Shien, LIU Yulong. Effect of Ultrasonic Vibration on Microstructure and Mechanical Properties of Welding-brazing Joint Between Aluminum and Copper by Plasma Welding. Materials Reports, 2021, 35(16): 16115-16119.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20070177  或          http://www.mater-rep.com/CN/Y2021/V35/I16/16115
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