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材料导报  2019, Vol. 33 Issue (Z2): 599-603    
  高分子与聚合物基复合材料 |
通过调节工艺参数控制热熔法制备的自动铺丝预浸纱的展开质量
文立伟, 王若舟, 谢飞
南京航空航天大学材料科学与技术学院,南京 210016
Improving Lateral Spreading Quality by Adjusting Hot-melt Process ParametersApplied in Automated Fiber Placement
WEN Liwei, WANG Ruozhou, XIE Fei
College of Materials Science and Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016
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摘要 热熔法是高效制备自动铺丝预浸纱的方法,如何保证纤维展开充分、展宽稳定,是预浸纱制备技术的工程难点。本工作在机器视觉检测技术的基础上,以现有的热熔手段作为前提,对自动铺丝预浸纱制备的整体方法进行了分析,搭建了试验平台,研究了预浸纱展开质量的主要工艺参数。利用正交试验分析树脂加热温度、纤维牵引速率、纤维张力及胶膜厚度对预浸纱宽度的影响,进而取得最佳的结合方案。结果表明,胶膜厚度对预浸纱宽度的影响最大,其次为树脂加热温度,第三为纤维张力,纤维牵引速率的影响最小。针对航天用氰酸酯树脂,影响因素的最优组合分别为胶膜厚度0.6 mm,树脂加热温度90 ℃,纤维张力2 N,纤维牵引速率4 m/min。
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文立伟
王若舟
谢飞
关键词:  自动铺丝  预浸纱  热熔法  展开宽带  浸渍参数    
Abstract: The width and stability are the most important properties for prepreg and they are also the difficult points of prepreg manufactured by hot-melt method. Based on the machine vision technology and the current hot-melt method, the overall plan to produce prepreg for automated fiber placement (AFP) was designed and then the experimental platform was constructed to research the effect of impregnation process on the spread quality of prepreg. The impregnation process of prepreg and its influence factors such as heating temperature of resin, velocity of prepreg, tension of prepreg and thickness of resin film were analyzed by orthogonal experiment and the group of optimal factors were acquired. This research shows that thickness of resin film is the most important factor, the second is heating temperature of resin, the third is tension of prepreg and the last is pulling velocity of fiber. The group of optimal factors are heating temperature of resin is 90 ℃, thickness of coating is 0.6 mm, tension of prepreg is 2 N and velocity of prepreg is 4 m/min for the cyanate ester.
Key words:  automated fiber placement    prepreg    hot-melt method    lateral spreading width    impregnation parameteres
               出版日期:  2019-11-25      发布日期:  2019-11-25
ZTFLH:  V261.97  
  TB332  
基金资助: 国家重大科技专项(2016ZX04002-005-02)
通讯作者:  wenliwei@nuaa.edu.cn   
作者简介:  文立伟,南京航空航天大学副教授。1999年—2005年,求学于哈尔滨工业大学机电学院,并获得博士学位。2005—至今,主要从事先进复合材料数字化成形自动控制技术及软件技术研究。独立主持开发了国家商用飞机制造工程技术研究中心的创新基金项目“复合材料翼梁自动铺丝技术研究”、国家数控专项“铺丝机工艺技术及软件开发”等多项铺放设备及技术的研究开发工作,作为主要成员参加了国家高档数控机床与基础制造装备专项、国家民机预研重点项目等国家级和省部级项目30余项,其中多项技术已应用于国防型号中。近年来发表有关铺放成型技术方面的论文50余篇,申请国家专利10余项,2009年获国防科技进步一等奖1项,2016省科技进步二等奖1项。
引用本文:    
文立伟, 王若舟, 谢飞. 通过调节工艺参数控制热熔法制备的自动铺丝预浸纱的展开质量[J]. 材料导报, 2019, 33(Z2): 599-603.
WEN Liwei, WANG Ruozhou, XIE Fei. Improving Lateral Spreading Quality by Adjusting Hot-melt Process ParametersApplied in Automated Fiber Placement. Materials Reports, 2019, 33(Z2): 599-603.
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http://www.mater-rep.com/CN/  或          http://www.mater-rep.com/CN/Y2019/V33/IZ2/599
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