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材料导报  2025, Vol. 39 Issue (17): 24060120-7    https://doi.org/10.11896/cldb.24060120
  金属与金属基复合材料 |
DD90镍基单晶高温合金的电化学溶解行为研究
曲九灏, 雷宽, 马棋盛, 张艺馨, 刘贵群, 张小丽*
北方民族大学材料科学与工程学院,银川 750021
Electrochemical Dissolution Behavior of the Nickel-based Superalloy of DD90
QU Jiuhao, LEI Kuan, MA Qisheng, ZHANG Yixin, LIU Guiqun, ZHANG Xiaoli*
School of Materials Science and Engineering, North Minzu University, Yinchuan 750021, China
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摘要 随着国家对绿色、经济和可持续发展的追求,废旧贵重金属的回收工作变得愈发重要。在湿法回收过程中,合金的合理电化学溶解是核心环节。本工作选用硫酸水溶液作为电解液,借助电化学工作站,采用恒电流失重法,对DD90镍基单晶高温合金废料进行电化学溶解研究。通过循环伏安曲线、线性伏安曲线、动电位极化曲线和EIS阻抗谱等手段,深入探讨了电解过程中的极化现象及主要影响因素。实验确定了最佳电流密度为0.4 A/cm2。在能耗方面发现一个奇怪现象,当电流密度介于0.2~0.6 A/cm2时,体系能耗的增长趋势快速上升;当介于0.6~0.8 A/cm2时,体系能耗的增长趋势开始减缓;而超过0.8 A/cm2后,由于杂离子的放电作用,能耗增长趋势又逐渐上升。此外,根据研究结果建立了阳极泥生长模型,并揭示了高浓度电解质中阳极泥薄而致密、低浓度电解质中阳极泥厚而松散这一现象。总体而言,本工作为废旧镍基合金的电化学回收提供了一种高效的方法,可帮助实现贵重金属的再利用。这不仅符合绿色和可持续发展的需求,还推动了资源的经济循环,为实现合金的控制性溶解和资源的高效回收提供了新的思路。
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曲九灏
雷宽
马棋盛
张艺馨
刘贵群
张小丽
关键词:  电化学溶解  单晶高温合金  电解能耗  电流密度  阳极泥    
Abstract: With the development of the country's demand for environment and energy, the recycling of precious material has become important. The electrochemical dissolution ofalloy is the core part in the wet recovery process. This work focused on electrochemical dissolution of the nic-kel-based superalloy of DD90, which used the weight-loss method by electrochemical workstation in sulfuric acid. The cyclic voltammetry curve, linear voltammetry curve, dynamic potential polarization curve and electrochemical impedance spectrum (EIS) were investigated to explore the nature of electrochemical dissolution and polarization. The experiment determined that the optimal current density was 0.4 A/cm2. In terms of energy consumption, a strange phenomenon was found. When the current density is between 0.2 A/cm2 and 0.6 A/cm2, the energy consumption of the system increases rapidly, and it begins to slow down under the current density from 0.6 A/cm2 to 0.8 A/cm2, while the current density exceeds 0.8 A/cm2, it gradually increases because of the impurity ions discharge. In addition, the anode slime growth models were established here. The SEM pictures reveal that the anode slime is thin and dense in the high concentration electrolyte and thick, while it is loose in the low concentration electrolyte. Overall, the findings provide an efficient approach for the electrochemical recovery of waste nickel-based alloys, facilitating the reuse of valuable metals. It aligns with green and sustainable development needs, promotes economic resource circulation, and offers new insights for achieving controlled alloy dissolution and efficient resource recovery.
Key words:  electrochemical dissolution    single crystal superalloy    energy consumption    current density    anode slime
发布日期:  2025-08-28
ZTFLH:  TQ151  
  TG146  
通讯作者:  *张小丽,博士,北方民族大学材料科学与工程学院讲师、硕士研究生导师。目前主要从事镍基合金、电化学、防腐等方面的研究。xlzhang@alum.imr.ac.cn   
作者简介:  曲九灏,北方民族大学材料科学与工程学院硕士研究生,在张小丽老师的指导下进行研究。目前主要研究领域为固废回收。
引用本文:    
曲九灏, 雷宽, 马棋盛, 张艺馨, 刘贵群, 张小丽. DD90镍基单晶高温合金的电化学溶解行为研究[J]. 材料导报, 2025, 39(17): 24060120-7.
QU Jiuhao, LEI Kuan, MA Qisheng, ZHANG Yixin, LIU Guiqun, ZHANG Xiaoli. Electrochemical Dissolution Behavior of the Nickel-based Superalloy of DD90. Materials Reports, 2025, 39(17): 24060120-7.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24060120  或          https://www.mater-rep.com/CN/Y2025/V39/I17/24060120
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