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《材料导报》期刊社  2018, Vol. 32 Issue (13): 2320-2328    https://doi.org/10.11896/j.issn.1005-023X.2018.13.024
  高分子与聚合物基复合材料 |
木基导电电磁屏蔽材料的研究进展
王丽1,2, 王哲1, 宁国艳1, 沈玉林1, 王喜明1
1 内蒙古农业大学材料科学与艺术设计学院,呼和浩特 010018;
2 内蒙古科技大学分析测试中心,包头 014010
Research Progress of Electromagnetic Shielding Wood-based Conductive Materials
WANG Li1,2, WANG Zhe1, NING Guoyan1, SHEN Yulin1, WANG Ximing1
1 College of Material Science and Art Design, Inner Mongolia Agricultural University, Hohhot 010018;
2 InstrumentalAnalysis Center, Inner Mongolia University of Science and Technology, Baotou 014010
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摘要 电子产品的广泛应用带来了严重的电磁效应,产生的累积热效应及振动效应会对人体造成严重影响,并且,在非介质条件下自由传播的电磁波易引起信息泄露及干扰其他电子设备正常运行。电磁屏蔽材料可以减轻或消除电磁效应带来的不良影响,但传统的电磁屏蔽材料存在生产过程繁琐、二次污染严重、屏蔽机理单一等弊端。   宏观上,木材是重要的生态环境材料,天然可再生,能够固定碳元素,易加工成型,在使用过程中具有隔热保温、吸音隔声之功能。同时,木材还具有可降解、可循环利用、环境协调性良好、强重比较高等独特的应用优势。微观上,木材具有微米-纳米级多尺度孔隙结构,其天然的骨架形态可作为其他材料的基质模板,多孔通道表面富含大量的活性位点(碳自由基、游离性羟基、羰基、羧基等基团),可进行一系列的物理、化学改性。但是作为材料,木材是一种易于干缩、湿胀、变形、腐朽的各向异性绝缘材料,这些性质致使其有效利用率大大降低、应用领域局限性强。众多学者将木材作为一种模板基质以各种形式与导电材料结合,赋予其电磁屏蔽能力并弱化其缺陷,获得功能性的复合型结构材料——木基导电复合材料。   木基导电复合材料的制备方法有涂层法、填充法、炭化结晶法及纳米材料复合法。涂层法是采用化学气相沉积、离子溅射等手段将不同金属及非金属元素与木材表面紧密结合的处理方法,制得的复合材料具有表面电阻率高、结合机理较为简单、操作容易的优点,但进行涂层前需预先对木材表面进行敏化、除油、活化等工艺处理,且复合材料的镀层易脱落,表面反射易引起二次污染。填充法是将金属网、金属纤维、导电胶、金属络合物、导电聚合物与木质单元叠层、混合的方法,存在导电成分分布不均、电导率较低、屏带窄等缺点。炭化结晶法是在无氧(氮气保护)的状态下将木材烧制成多孔性材料,并灌注金属类导电材料的方法,此种方法的生产成本较高、工艺复杂且复合材料的屏蔽效能也较低。纳米材料复合法是将木质单元中的纤维素、半纤维素、木质素纳米化后与导电材料通过原位聚合、掺杂等方法进行复合,存在导电成分易凝聚、涉及频带窄且屏蔽效能值较低等问题。木基导电复合材料下一步的研究方向为高吸收、屏带宽、附有其他活性功能基团的绿色可再生新型复合材料。   基于以上内容,本文以木质材料天然的三维立体、多孔通道,富含活性官能团羟基、羧基的特性为基础,结合不同导电成分的导电性能,分析了复合材料导电性的形成机制、现有制备方法、电磁屏蔽机理及导电性的性能评价与表征技术,并阐述了复合材料在防静电、电磁屏蔽、光电及医学等领域的功能化应用。
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王丽
王哲
宁国艳
沈玉林
王喜明
关键词:  木基导电复合材料  多孔结构  电磁屏蔽效应    
Abstract: The rapid development of electronic products has brought endemic and hazardous electromagnetic effects, such as cumulative thermal effect and vibration effect. Moreover, free propagation of electromagnetic waves in a non-medium condition easily causes information leakage and interference to other electronic equipment’s normal operation. The traditional electromagnetic shielding material can alleviate or eliminate the negative consequences of electromagnetic effects, but nevertheless displays many disadvantages, such as complicated production process, serious indirect pollution and single shielding mechanism.   Macroscopically, wood is an important ecological and environmental friendly natural materials with the functions of renewability, ability of immobilizing carbon, ease of processing, heat insulation, sound absorbing and insulation, as well as the advantages of degradability, recyclability, good environmental compatibility, high strength ratio, etc. Microscopically, wood has the multi-scale pore structure of nano-micro dimension, natural skeleton structure that can be used as template, rich porous channel surface active sites (a large number of carbon radical, free hydroxyl, carbonyl and carboxyl groups) which enables a series of physical and chemical modification. However, as a material, wood is anisotropic, insulating, easy to dry, shrink, dilate, deform and rot, so its effective utilization rate is greatly suppressed and its application scope is encumbered. Many scholars regarded wood as a template matrix, and combined them in various forms with conductive materials, making composite structure materials with electromagnetic shielding abi-lity, wood advantages, weakening their defects, and it is a promising research method.   Preparation methods of wood based conductive composite include coating method, filling method, carbonization crystallization method and nanomaterial composing method. The coating method combines different metal with nonmetal elements by chemical vapor deposition and ion sputtering, loads them on wood surface, and the resultant composites have high surface resistivity and simple binding mechanism. This method is easy to operate, but requires some pre-treatment processes (e.g. sensitization, oil removal, activation), and tend considerably to cause coating spalling and surface-reflection-induced secondary pollution. The filling method is a method of stacking and mixing metal mesh, metal fiber, conductive adhesive, metal complex, conductive polymer and wooden unit. It has many disadvantages such as uneven distribution of conductive components, low conductivity and narrow screen band. Carbonization and crystallization refers to obtaining porous material by calcining wood under oxygen-free atmosphere (nitrogen protection) and then pouring metal conductive materials, it is relatively high-cost, technological complexity and low shielding effectiveness of the resultant composite materials. The method of nano-material composing is to compounding nanosized cellulose, hemicellulose and lignin with certain conductive substance by in situ polymerization. But the conductive component is easy to agglomerate, and the pro-ducts’ absorption bandwidth and shielding effectiveness are unfavorable. Therefore, the further research directions of wood-based conductive composites are higher absorptivity, wider bandwidth, functionalization and green renewability.   Based on the above content, in consideration of porous channel, rich hydroxyl, carboxyl active functional groups of wood and electrical conductivity of different conductive components, this paper mainly introduces the essence of electrical conductivity, preparation method, mechanism of electromagnetic shielding, characterization of composite materials’ conductivity, and elaborates the anti-static, electromagnetic shielding, photoelectric and medical applications, both with respect to the worldwide research of wood-based conductive composites.
Key words:  wood based conductive composite materials    porous structures    electromagnetic shielding effect
               出版日期:  2018-07-10      发布日期:  2018-08-01
ZTFLH:  S781.45  
基金资助: 内蒙古自治区科技创新团队(202044);内蒙古草原英才创新团队(108061)
通讯作者:  王喜明:通信作者,男,1964年生,博士,教授,主要从事木基功能材料研究 E-mail:w_ximing@263.net   
作者简介:  王丽:女,1987年生,博士研究生,主要从事木基功能材料研究 E-mail:wang.lineimeng@163.com
引用本文:    
王丽, 王哲, 宁国艳, 沈玉林, 王喜明. 木基导电电磁屏蔽材料的研究进展[J]. 《材料导报》期刊社, 2018, 32(13): 2320-2328.
WANG Li, WANG Zhe, NING Guoyan, SHEN Yulin, WANG Ximing. Research Progress of Electromagnetic Shielding Wood-based Conductive Materials. Materials Reports, 2018, 32(13): 2320-2328.
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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2018.13.024  或          http://www.mater-rep.com/CN/Y2018/V32/I13/2320
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