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材料导报  2021, Vol. 35 Issue (7): 7139-7144    https://doi.org/10.11896/cldb.19100047
  金属与金属基复合材料 |
金属磁记忆疲劳损伤检测的应用现状及发展前景
卢兵兵1,2, 王海斗2, 董丽虹2, 赵云才1, 王慧鹏1
1 江西理工大学机电工程学院,赣州 341000
2 陆军装甲兵学院装备再制造技术国防科技重点实验室,北京 100072
Application Status and Development Prospect of Metal Magnetic Memory Fatigue Damage Detection
LU Bingbing1,2, WANG Haidou2, DONG Lihong2, ZHAO Yuncai1, WANG Huipeng1
1 College of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China
2 National Key Laboratory for Remanufacturing,Army Academy of Armored Forces, Beijing 100072, China
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摘要 铁磁材料因力学性能良好而被各工业领域广泛应用。由于其所处的工作环境和所承受的工作载荷极其复杂,使得铁磁材料构件经常产生应力集中和微裂纹。金属磁记忆检测技术因能够准确检测构件应力集中和微裂纹部位及有效预防铁磁材料的早期疲劳损伤而被广泛关注。然而,由于金属磁记忆检测技术发展时间较短,对应力集中和微缺陷部位还不能实现定量检测。因此,近年来为如何实现金属磁记忆检测技术的定量检测,学者们对材料疲劳损伤在检测中所呈现的磁记忆特征、磁记忆检测机理及检测方法进行了深入研究。目前,研究发现铁磁材料应力集中和缺陷部位的磁场强度以及磁场梯度会发生变化。对于磁记忆检测机理,研究者们提出了自有漏磁场、最小能量原理、等效磁场和微观磁化等主要机理。检测方法起初主要通过磁场法向分量过零,切向分量拥有最大值来判断,但该方法容易出现误判。之后研究者们又通过磁场梯度、二维检测等方法进行判断,极大提高了检测的准确性。本文归纳了金属磁记忆疲劳损伤检测的研究进展,分别对铁磁材料疲劳损伤在检测中的磁记忆特征、金属磁记忆检测机理、金属磁记忆检测铁磁材料疲劳损伤的方法等进行了介绍,分析了金属磁记忆疲劳损伤检测技术面临的问题并对其前景进行了展望,以期为实现金属磁记忆疲劳损伤定量化检测提供参考。
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卢兵兵
王海斗
董丽虹
赵云才
王慧鹏
关键词:  金属磁记忆检测技术  疲劳损伤  金属磁记忆机理  损伤评价    
Abstract: Ferromagnetic material is widely used in various industrial fields as it good mechanical properties.Because the working environment and the load are complex, ferromagnetic material component often produce stress concentration and micro-cracks. Metal magnetic memory detection technology is widely concerned because it can accurately detect the stress concentration, micro-cracks of components and effectively prevent the early fatigue damage of ferromagnetic materials. However,the development time of metal magnetic memory detection technology is relatively short, and the quantitative detection of stress concentration and micro-defects cannot be achieved. In order to achieve the quantitative detection of metal magnetic memory detection technology, scholars have studied on the magnetic memory characteristics, magnetic memory detection mechanism and detection methods presented in the detection of material fatigue damage. At present,reference has discovered a phenomenon that the magnetic field strength and the magnetic field gradient have been changed in the stress concentration of ferromagnetic materials and the defect parts. For the detection mechanism of magnetic memory, the main mechanisms included own leakage magnetic field, principle of minimum energy, equivalent magnetic field and micro-magnetization are put forward from the researchers. The initial detection method mainly uses the magnetic field normal component to cross zero, and the tangential component has the maximum value, but this method is prone to misjudgment. Afterwards, the researchers use magnetic field gradients, two-dimensional detection and other methods to make judgments, which greatly improved the accuracy of detection. This article summarizes the research progress of metal magnetic memory fatigue damage detection. The magnetic memory characteristics of fatigue damage of ferromagnetic materials, the mechanism of metal magnetic memory detection, and the method of metal magnetic memory detection are introduced.The problems faced by the metal magnetic memory fatigue damage detection technology are analyzed, and its prospects are prospected. It is expected to provide a reference for the quantitative detection of metal magnetic memory fatigue damage.
Key words:  metal magnetic memory detection technology    fatigue damage    metal magnetic memory mechanism    damage assessment
               出版日期:  2021-04-10      发布日期:  2021-04-22
ZTFLH:  TG115.28  
基金资助: 国家自然科学基金(51535011;51675532)
作者简介:  卢兵兵,现为江西理工大学硕士研究生,在王海斗研究员、董丽虹副研究员、赵云才教授的指导下进行研究,目前主要研究领域为无损检测与再制造寿命预测。
王海斗,研究员,博士研究生导师,陆军装甲兵学院装备再制造技术国防科技重点实验室常务副主任。2003年毕业于清华大学并获得博士学位。国家杰出青年科学基金获得者,现任国防973计划首席科学家。目前的研究领域包括表面工程、再制造和摩擦学研究。
董丽虹,陆军装甲兵学院装备再制造技术国防科技重点实验室副研究员、硕士研究生导师。目前主要研究领域为无损检测与再制造寿命预测。
引用本文:    
卢兵兵, 王海斗, 董丽虹, 赵云才, 王慧鹏. 金属磁记忆疲劳损伤检测的应用现状及发展前景[J]. 材料导报, 2021, 35(7): 7139-7144.
LU Bingbing, WANG Haidou, DONG Lihong, ZHAO Yuncai, WANG Huipeng. Application Status and Development Prospect of Metal Magnetic Memory Fatigue Damage Detection. Materials Reports, 2021, 35(7): 7139-7144.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.19100047  或          http://www.mater-rep.com/CN/Y2021/V35/I7/7139
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