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材料导报  2025, Vol. 39 Issue (20): 24100020-8    https://doi.org/10.11896/cldb.24100020
  金属与金属基复合材料 |
低能耗高品质钛及钛铝合金熔炼技术研究现状与展望
党乾1, 张云飞1, 刘国怀1,*, 王昭东1,*, 张弛2
1 东北大学轧制技术及连轧自动化国家重点实验室,沈阳 110819
2 沈阳工业大学材料科学与工程学院,沈阳 110870
Research Status and Prospect of Low-energy Consumption and High-quality Melting Technology for Titanium and Titanium-Aluminum Alloys
DANG Qian1, ZHANG Yunfei1, LIU Guohuai1,*, WANG Zhaodong1,*, ZHANG Chi2
1 The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China
2 School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
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摘要 钛及钛铝合金因具有较高的比强度、较好的耐蚀性等优点,逐渐成为国防军工以及高端装备制造领域最为理想的结构材料之一。然而,长期以来,钛及钛铝合金主要依靠真空自耗电极电弧熔炼、真空电弧凝壳熔炼等高耗能、高成本的熔炼技术获得,合金价格居高不下,限制了其大规模推广应用。坩埚式真空感应熔炼被认为对实现低能耗、高品质、低成本的钛及钛铝合金熔炼具有重要的应用价值,是对钛工业绿色可持续发展具有颠覆性意义的关键技术。但由于钛熔体的高化学活性,完全满足钛及钛铝合金坩埚式工业化熔炼的耐火材料开发仍未取得完全突破。因此,本文针对常用的钛及钛铝合金熔炼技术以及坩埚式真空感应熔炼用耐火材料的发展现状进行系统阐述,探讨了目前真空感应熔炼用坩埚面临的问题与挑战,对低能耗、高品质钛及钛铝合金熔炼技术的未来方向展开思考。
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党乾
张云飞
刘国怀
王昭东
张弛
关键词:  钛及钛铝合金  真空感应熔炼  熔炼技术  耐火材料    
Abstract: Titanium and titanium-aluminum alloys have gradually become ideal structural materials in the fields of national defense, military industry, and high-end equipment manufacturing due to their high specific strength and excellent corrosion resistance. However, for a long time, because of their energy-intensive and costly melting preparing technologies such as vacuum consumable electrode arc melting and vacuum arc skull mel-ting, these alloys are high price, which has hindered their large-scale application. Crucible-based vacuum induction melting is regarded as a key technology with significant potential for achieving low-energy, high-quality, and cost-effective melting of titanium and titanium-aluminum alloys. This technology holds transformative significance for the green and sustainable development of the titanium industry. However, due to the high chemical reactivity of titanium melts, the development of refractory materials capable of fully meeting the requirements for crucible-based industrial melting of titanium and titanium-aluminum alloys has yet to achieve a complete breakthrough. Therefore, this paper provides a systematic overview of the commonly used melting technologies for titanium and titanium-aluminum alloys, along with the current development status of refractories used in vacuum induction melting crucibles, explores the challenges and issues faced by crucibles in vacuum induction melting and reflects on the future directions of low-energy, high-quality melting technologies for titanium and titanium-aluminum alloys.
Key words:  titanium and titanium-aluminum alloy    vacuum induction melting    melting technology    refractory material
发布日期:  2025-10-27
ZTFLH:  TG214  
基金资助: 国家自然科学基金(52071065);中央高校基本科研业务费(N2007007);国家重点研发计划(2016YFB-0301201);辽宁省教育厅高等学校基本科研业务费项目(LJ212410142093)
通讯作者:  *刘国怀,东北大学轧制技术及连轧自动化国家重点实验室副教授、博士研究生导师。目前主要从事先进冶炼与特种凝固装备与工艺、耐高温结构材料的开发研究工作,实施装备-工艺-产品的联合开发模式,实现高端装备制造与新材料开发制备。liugh@ral.neu.edu.cn
王昭东,东北大学轧制技术及连轧自动化国家重点实验室教授、博士研究生导师,国务院特殊津贴,国家“万人计划”领军人才,国家科技部重点领域创新团队负责人。主要从事金属材料先进轧制技术和热处理的研究工作。zhdwang@mail.neu.edu.cn   
作者简介:  党乾,东北大学轧制技术及连轧自动化国家重点实验室博士研究生,在王昭东教授和刘国怀副教授的指导下进行研究。目前主要研究领域为钛及钛铝合金特种冶炼研究以及陶瓷耐火材料的开发工作。
引用本文:    
党乾, 张云飞, 刘国怀, 王昭东, 张弛. 低能耗高品质钛及钛铝合金熔炼技术研究现状与展望[J]. 材料导报, 2025, 39(20): 24100020-8.
DANG Qian, ZHANG Yunfei, LIU Guohuai, WANG Zhaodong, ZHANG Chi. Research Status and Prospect of Low-energy Consumption and High-quality Melting Technology for Titanium and Titanium-Aluminum Alloys. Materials Reports, 2025, 39(20): 24100020-8.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24100020  或          https://www.mater-rep.com/CN/Y2025/V39/I20/24100020
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