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材料导报  2025, Vol. 39 Issue (24): 24080142-6    https://doi.org/10.11896/cldb.24080142
  金属与金属基复合材料 |
活性剂对PPCA-TIG焊接头熔深、组织性能及力学性能的影响
何正刚1, 黄勇1,2,*, 徐承浩1, 高贺文1, 位亚魁1, 黄健康1,2
1 兰州理工大学材料科学与工程学院,兰州 730050
2 兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室,兰州 730050
Effect of Active Agent on Depth of Fusion,Microstructure and Mechanical Properties of PPCA-TIG Welded Joints
HE Zhenggang1, HUANG Yong1,2,*, XU Chenghao1, GAO Hewen1, WEI Yakui1, HUANG Jiankang1,2
1 School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China
2 State Key Laboratory of Advanced Processing and Reuse of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
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摘要 钨极惰性气体保护焊(TIG焊)是焊接不锈钢的常用方法之一,但其焊接中厚板时需要开坡口,焊接熔深浅,生产效率低,经济性差。本工作采用新型高效焊接方法——粉末熔池耦合活性TIG焊(PPCA-TIG焊),以1Cr18Ni9Ti奥氏体不锈钢为研究对象,通过活性剂配比试验获得最大熔深焊缝,并研究了活性剂对PPCA-TIG焊组织性能及力学性能的影响。结果表明,与传统TIG焊所得接头相比,采用D2活性剂配比焊接时,焊后熔深提高了近2.7倍,电弧发生明显收缩,焊缝组织细化;接头硬度提高9.8%,抗拉强度提高53.7%,接头断裂模式表现为韧性断裂。综上所述,D2活性剂为PPCA-TIG焊接的最优配比,通过此方法不仅改善了焊接质量,而且大幅提高了生产效率。
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何正刚
黄勇
徐承浩
高贺文
位亚魁
黄健康
关键词:  1Cr18Ni9Ti奥氏体不锈钢  PPCA-TIG  熔深  电弧收缩  活性剂    
Abstract: Tungsten inert gas shielded welding (TIG welding) is one of the common methods for welding stainless steel, but it has some disadvantages such as beveling requirement when welding medium-thick plate, shallow weld depth, low productivity and poor economy. This work adopted a new efficient welding method—powder pool coupled active TIG welding (PPCA-TIG welding), taking 1Cr18Ni9Ti austenitic stainless steel as the research object, through the active agent ratio test to obtain the maximum depth of fusion weld, and studied the effect of active agent on the microstructure and mechanical properties of PPCA-TIG welding. The results show that, compared with the joints obtained from conventional TIG welding, when using D2 active agent ratio welding, the post-weld depth of fusion is increased by nearly 2.7 times, the arc shrinkage occurs signi-ficantly, the weld organization is refined; joint hardness is increased by 9.8%, tensile strength is increased by 53.7%, and the fracture mode of the joint is toughness fracture. In summary, D2 active agent is the optimal ratio for PPCA-TIG welding, this method not only improves the welding quality, but also significantly improves the production efficiency.
Key words:  1Cr18Ni9Ti austenitic stainless steel    PPCA-TIG    depth of fusion    arc shrinkage    active agent
出版日期:  2025-12-25      发布日期:  2025-12-17
ZTFLH:  TG444  
基金资助: 甘肃省科技重大专项(23JRRA765)
通讯作者:  *黄勇,博士,教授,硕士研究生导师。主要从事活性焊接方法及其理论、焊接物理与数值模拟、功能材料连接方法及其理论等领域的研究。hyorhot@lut.edu.cn   
作者简介:  何正刚,兰州理工大学材料科学与工程学院硕士研究生,在黄勇教授、黄健康教授的指导下进行研究。目前主要研究领域为高效焊接方法。
引用本文:    
何正刚, 黄勇, 徐承浩, 高贺文, 位亚魁, 黄健康. 活性剂对PPCA-TIG焊接头熔深、组织性能及力学性能的影响[J]. 材料导报, 2025, 39(24): 24080142-6.
HE Zhenggang, HUANG Yong, XU Chenghao, GAO Hewen, WEI Yakui, HUANG Jiankang. Effect of Active Agent on Depth of Fusion,Microstructure and Mechanical Properties of PPCA-TIG Welded Joints. Materials Reports, 2025, 39(24): 24080142-6.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24080142  或          https://www.mater-rep.com/CN/Y2025/V39/I24/24080142
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