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材料导报  2025, Vol. 39 Issue (12): 24050007-5    https://doi.org/10.11896/cldb.24050007
  无机非金属及其复合材料 |
C/C复合材料表面超高温陶瓷涂层的快速成型及其烧蚀性能
陈意高*, 姚熹, 王凯杰, 王坤杰, 张光喜
西安航天复合材料研究所,西安710025
Rapid Preparation of Ultra-high Temperature Ceramics Coating on C/C Composites and Its Ablation Property
CHEN Yigao*, YAO Xi, WANG Kaijie, WANG Kunjie, ZHANG Guangxi
Research Institute of Xi’an Aerospace Composites, Xi’an 710025, China
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摘要 为提高C/C复合材料表面超高温陶瓷涂层的制备效率,通过料浆涂刷法和高温预氧化处理在C/C复合材料表面制备了ZrSi2-ZrC-HfC陶瓷涂层,研究了预氧化处理对涂层微观结构、涂层烧蚀性能的影响。结果表明,与未预氧化涂层相比,高温预氧化处理生成的液态SiO2相可填充涂层内部孔隙,通过粘合陶瓷颗粒提升涂层致密度,从而提高涂层的抗冲刷烧蚀性能。在热流密度为3 200 kW/m2的氧乙炔火焰中考核30 s、60 s和90 s,氧化层均保持结构完整;在预氧化处理中生成的SiO2相粘合涂层,防止涂层在烧蚀初期因结合不紧密而脱落;同时在烧蚀过程中生成的SiO2相通过吸热挥发,降低表面温度,为涂层提供热防护。烧蚀90 s后的线烧蚀率和质量烧蚀率分别为0.837 μm/s和0.364 mg/s。该方法操作简便,制备效率高,是一种适用于不同结构尺寸C/C复合材料表面不同类型超高温陶瓷涂层的制备技术。
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陈意高
姚熹
王凯杰
王坤杰
张光喜
关键词:  超高温陶瓷涂层  C/C复合材料  快速制备  预氧化  料浆涂刷法    
Abstract: In order to achieve rapid preparation of ultra-high temperature ceramic coating on the surface of C/C composites, the ZrSi2-ZrC-HfC ceramic coating was prepared on C/C composite by slurry brushing method and high-temperature pre-oxidation treatment. The effects of pre-oxidation treatment on microstructure and ablation properties of coating were studied. The results show that the liquid SiO2 phase generated by high-temperature pre-oxidation can fill the internal pores of the coating when compared with the non-preoxidized coating, improving the compactness of coating by bonding ceramic particles and further increasing the anti-ablation property. The coating was tested for 30 s, 60 s and 90 s by oxyacetylene ablation with a heat flux of 3 200 kW/m2. All of the oxide layer remained intact. The SiO2 generated by the pre-oxidation treatment bonds the coating together, preventing the falling off of the coating at the initial stage of ablation. Meanwhile, the SiO2 generated in the ablation process vo-latilizes through heat absorption, reducing the surface temperature and providing thermal protection. The line and mass ablation rates of the coa-ting after ablation for 90 s are 0.837 μm/s and 0.364 mg/s, respectively. The method has the advantages of simple operation and high preparation efficiency. It is suitable for the preparation of different types of ultra-high temperature ceramic coatings on the surface of C/C composites with different structure.
Key words:  ultra-high temperature ceramic coating    C/C composite    rapid preparation    pre-oxidation    slurry brushing method
出版日期:  2025-06-25      发布日期:  2025-06-19
ZTFLH:  TB304  
通讯作者:  *陈意高,博士,西安航天复合材料研究所工程师,目前主要从碳/碳复合材料技术基础、抗烧蚀涂层研究。1851910549@qq.com   
引用本文:    
陈意高, 姚熹, 王凯杰, 王坤杰, 张光喜. C/C复合材料表面超高温陶瓷涂层的快速成型及其烧蚀性能[J]. 材料导报, 2025, 39(12): 24050007-5.
CHEN Yigao, YAO Xi, WANG Kaijie, WANG Kunjie, ZHANG Guangxi. Rapid Preparation of Ultra-high Temperature Ceramics Coating on C/C Composites and Its Ablation Property. Materials Reports, 2025, 39(12): 24050007-5.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24050007  或          https://www.mater-rep.com/CN/Y2025/V39/I12/24050007
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