POLYMERS AND POLYMER MATRIX COMPOSITES |
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Research Status of Ceramic-resin Composite Coatings by Thermal Spraying |
PENG Qiqing1,2, LIU Ming2,*, HUANG Yanfei2, MA Guozheng2, GUO Weiling2, WANG Haidou1,2
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1 National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China 2 National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China |
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Abstract Ceramic-resin composite coatings combine the excellent properties of ceramic and resin materials. They possess good mechanical, friction, and wear properties, and good corrosion resistance, which makes them applicable to the fields of corrosion protection and friction reduction. These materials represent an emerging research direction in the field of thermal spraying. For instance, in advanced aircraft engine manufactu-ring, the addition of resin materials to ceramic coatings to increase coating porosity can significantly improve the abradability of high-temperature abradable seal coatings. However, considerable differences in the thermophysical and chemical properties of ceramics and resins lead to complexity and diversity in the fused deposition behaviour of particles during composite coating deposition, and the patterns of influence on coating properties remain unclear. Substantial research on the preparation and applications of ceramic-resin composite coatings has been conducted in China and other countries. Related studies have achieved remarkable results from the investigation of the effects of ceramic and resin materials on the structures and properties of composite coatings prepared using different thermal spraying methods. Accordingly, this study provides a review of the relevant research in China and other countries on the preparation of ceramic-resin composite coatings using three thermal spraying techniques, namely, flame, plasma, and reactive plasma spraying. We comparatively analysed the patterns of influence of different thermal spraying techniques on ceramic and resin materials during the spraying process, summarised the methods for the optimisation of plasma spraying, and discussed prospects for future research and applications of ceramic-resin composite coatings.
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Published: 10 May 2023
Online: 2023-05-04
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Fund:National Natural Science Foundation of China (52075542, 52130509, 52105235). |
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