METALS AND METAL MATRIX COMPOSITES |
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Research Progress on Arc Sprayed Metal Coatings for Seawater Corrosion Protection |
XU Jinyong, WU Qingdan, WEI Xinlong, XIAO Jinkun, ZHANG Chao
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School of Mechanical Engineering, Yangzhou University, Yangzhou 225127, China |
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Abstract Arc sprayed metal coating is an important method for the protection of steel structure. Due to development of last several decades, it has become a mature surface engineering technology and industry. Meanwhile, with the development and research of new spraying processes, equipment and materials, the application fields of it are increasingly widespread. At the same time, the shortcomings of arc spraying technology are becoming more and more prominent, especially the problems of harmful substances discharged during the spraying process, which seriously restricts its development. The coating prepared by arc spraying exhibits low porosity, compact microstructure, high bonding strength and good economy. Compared with other traditional anti-corrosion technologies, arc-sprayed metal coatings have the following advantages: (ⅰ) high efficiency of arc spray deposition, easy operation, and easy on-site construction; (ⅱ) the service life of the coatings is long. However, the coatings fabricated by arc spraying technology are used in different service environments, which puts higher requirements on the corrosion resistance of the coating. Therefore, in addition to studying the parameters of arc spraying process in recent decades, researchers have focused on the development of multi-functional, high-performance spraying materials, and have achieved fruitful results. Basing on the advantages of arc spraying technology, the performance of coating will be enhanced significantly. At present, materials employed to deposited coatings are developing in the direction of composite and new-type. Materials, such as Zn, Al and their alloys, Ni-based alloys, Fe-based alloys and Cu-based alloys, have been widely used in the protection of steel structures. Among them, Zn, Al and their alloys are the earliest and most used spraying materials; Ni-based alloys can improve the corrosion resistance of materials by adding Cr, Mo and other alloying elements, which are resistant to pitting and crevice corrosion; the addition of a small amount of Mo and other elements to the Fe-based alloy can effectively inhibit the occurrence of grain boundary corrosion; the incorporating of 1% Sn to the Cu-based alloy can inhibit the dezincification process of the alloy and improve the mechanical properties. Recently, the research focuses on the use of a variety of alloy materials and the use of new alloy materials, and the arc spray technology is used as a means to prepare corrosion-resistant coatings, which can achieve double improvement in the function and performance of coatings. Based on the analysis of the corrosion law of steel structures in various areas of the coastal marine environment, this paper compares the current methods for corrosion protection of steel structures and their advantages and disadvantages. The research status and anti-corrosion mechanism of arc spray coatings are expounded. From the aspects of microstructure, coating properties and anti-corrosion mechanism of arc sprayed mental coatings, the problems of anticorrosion of arc sprayed metal coatings are analyzed and their prospects are prospected, and ultimately as a reference to provide long-term protection for steel structures in industrial fields.
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Published: 24 June 2020
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Fund:Jiangsu Marine Science and Technology Project (HY2017-10), Yangzhou Outstanding Youth Fund (YZ2017096), Yangzhou City-Yangzhou University Cooperation Foundation (YZU201801) |
About author:: Jinyong Xureceived his B.E. degree from Shanghai Institute of Technology in 2018. He is currently pur-suing his master’s degree at the School of Mechanical Engineering, Yangzhou University under the supervision of Prof. Chao Zhang. His research has focused on thermal sprayed metal matrix coatings. Chao Zhangreceived his B.E. degree in machinery from Chongqing University in 2003 and received his Ph.D. degree in material processing engineering from School of Mechanical Engineering, Xi’an Jiaotong University in 2009. After four-year postdoctoral research at Mons University, Belgium, he is currently a full professor in Yangzhou University. His research interest is thermal sprayed function and structure coatings. |
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