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《材料导报》期刊社  2018, Vol. 32 Issue (14): 2458-2461    https://doi.org/10.11896/j.issn.1005-023X.2018.14.024
  金属与金属基复合材料 |
非调质钢36MnVS4汽车发动机连杆胀断缺陷分析
张朝磊1, 魏旸1, 方文1, 苗红生2, 王青海2
1 北京科技大学材料科学与工程学院,北京 100083;
2 西宁特殊钢股份有限公司青海省特殊钢工程技术研究中心,西宁 810005
Fracture Splitting Defects Analysis of Automotive Connecting Rod Made of Air-cooled Forging Steel 36MnVS4
ZHANG Chaolei1, WEI Yang1, FANG Wen1, MIAO Hongsheng2, WANG Qinghai2
1 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083;
2 Qinghai Special Steel Engineering Technology Research Center, Xining Special Steel Co., Ltd., Xining 810005
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摘要 通过合金成分测定、显微组织定量分析、室温拉伸力学性能测定,对国内某厂采用国产钢材生产的非调质钢36MnVS4连杆断口不齐、胀不断和断口变形大胀断缺陷进行分析。结果表明:连杆的组织上原奥氏体晶粒过细、铁素体含量超标、存在大量贝氏体,组织均匀性差,连杆的性能上断面收缩率大是产生缺陷的主要原因;明确材料基础特性,采用控锻控冷技术实现对组织性能精确地系统控制是解决胀断缺陷问题的有效途径。
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张朝磊
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苗红生
王青海
关键词:  胀断加工  非调质钢  失效分析    
Abstract: The present work aims at the performance during fracture splitting process of a batch of automotive connecting rod products made of air-cooled forging steel 36MnVS4. The fracture splitting defects, including uneven fracture, unsuccessfully splitting fracture and large deformation after fracture, were analyzed by alloys composition measurement, microstructure quantitative analysis and room temperature mechanical properties determination. The results showed that excessively fine primary austenite grain, overproof ferrite content, enormous bainite, microstructure inhomogeneity, and high section shrinkage are the main causes of the above mentioned defects. The determination of the material’s basic characteristics and the accurate and systematic control of microstructure and properties by thermo-mechanical control process, would be the effective solution to fracture splitting defects.
Key words:  fracture splitting technology    air-cooled forging steel    failure analysis
               出版日期:  2018-07-25      发布日期:  2018-07-31
ZTFLH:  TG142.1  
基金资助: 青海省重点研发与转化计划项目(2018-GX-C03)
作者简介:  张朝磊:男,1984年生,博士,副教授,主要从事材料组织性能控制、先进钢铁材料成分组织设计、质量控制与应用技术等研究 E-mail:zhangchaolei@ustb.edu.cn
引用本文:    
张朝磊, 魏旸, 方文, 苗红生, 王青海. 非调质钢36MnVS4汽车发动机连杆胀断缺陷分析[J]. 《材料导报》期刊社, 2018, 32(14): 2458-2461.
ZHANG Chaolei, WEI Yang, FANG Wen, MIAO Hongsheng, WANG Qinghai. Fracture Splitting Defects Analysis of Automotive Connecting Rod Made of Air-cooled Forging Steel 36MnVS4. Materials Reports, 2018, 32(14): 2458-2461.
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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2018.14.024  或          http://www.mater-rep.com/CN/Y2018/V32/I14/2458
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