| RESEARCH PAPER |
|
|
|
|
|
| Effect of Nickel Layer on Microstructure Formation and Mechanical Property of Aging Treated Copper-based Bearing |
| FAN Jianglei1,2, WANG Xingxing3, WU Shen1, WANG Xiao4, GAO Hongxia1, LIU Jianxiu1
|
1 Institute of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450002;
2 Henan Key Laboratory of Mechanical Equipment Intelligent Manufacturing, Zhengzhou University of Light Industry,Zhengzhou 450002;
3 School of Mechanical Engineering, North China University of Water Resources and Electric Power,Zhengzhou 450045;
4 School of Energy and Power Engineering, Zhengzhou University of Light Industry, Zhengzhou 450002 |
|
|
|
|
Abstract Copper-based bearings are wildly used due to their better thermal conductivity. However, the reaction between Cu and Sn dramatically decreased the bonding strength and service life of the bearing. In present paper, the effect nickel layer on the microstructure formation and mechanical property of copper-based bearing was investigated. The Ni isolated layer was prepared by electroplating on the surface of Cu-base. The Cu-based bearing with Ni layer was made by centrifugal casting. The Ni layer prevented the reaction between Sn and Cu matrix during casting. Meanwhile, the bonding strength of the bearing would not decreased. After aging at 175 ℃ for 500 h, the bonding strength of the bearing was higher than 50 MPa, which owes to the Ni layer that avoided the formation and growth of Cu6Sn5 phases during aging.
|
|
Published: 25 October 2017
Online: 2018-05-05
|
|
|
|
|
1 Qin Zhuo, Zhao Ziwen, Wei Haidong, et al. Research progress and preparation techniques of babbit metal [J]. Hot Work Tecnnol, 2016,45(18):10(in Chinese).
秦卓, 赵子文, 魏海东, 等. 巴氏合金的研究进展及制备技术[J]. 热加工工艺, 2016,45(18):10.
2 Zhan Shengquan, Zhang Bo, Wang Yichun, et al. Effect of brazing temperature on the transition layer microstructure of the steel and Sn based babbit mtal [J]. Special Cast Nonferrous Alloys, 2016,36(7):694(in Chinese).
张胜全, 张博, 王一纯, 等. 钎焊温度对锡基巴氏合金/钢基体过渡层组织的影响[J]. 特种铸造及有色合金, 2016,36(7):694.
3 Ma Jun, Zhang Wenzhuo, Duan Yongbin, et al. Pouring technology of babbitt axle bush [J]. Hot Work Technol, 2011,40(15):206(in Chinese).
马军, 张文灼, 段永彬, 等. 巴氏合金轴瓦的浇注工艺[J]. 热加工工艺, 2011,40(15):206.
4 Tao Qing, Ye Jun, Fan Qi. Structure of Sn base babbit alloy and its relationship with loading capacity [J]. Modern Cast Iron, 2008,28(4):96(in Chinese).
陶庆, 叶俊, 范琦. Sn基巴氏合金轴瓦组织及其与承载能力的关系[J]. 现代铸铁, 2008,28(4):96.
5 Jingrun Gong. Problem analysis for bearing manufacturing of 1000 MW class nuclear turbines [J]. Thermal Turbine, 2014,43(4):302(in Chinese).
冀润景. 百万核电汽轮机轴瓦制造中的问题分析[J]. 热力透平, 2014,43(4):302.
6 Zhao Jianbo, Sun Ping, Sun Yuxin, et al. Centrifugal casting for ZG120Mn13 bushing [J]. Special Cast Nonferrous Alloys, 2015,35(4):408(in Chinese).
赵剑波, 孙平, 孙玉新, 等. ZG120Mn13衬套的离心铸造工艺[J]. 特种铸造及有色合金, 2015,35(4):408.
7 Jia Qian, Chen Runlin, Xi Yanhui, et al. Investigation of the digitization at pouring technology of babbit and bearing quality detection [J]. Lubricat Eng, 2013,38(9):11(in Chinese).
贾谦, 陈润霖, 奚延辉, 等. 巴氏合金材料浇铸工艺及质量检测的数据化研究[J]. 润滑与密封, 2013,38(9):11.
8 Xu Jun, Tang Qian, Xu Jie, et al. Optimization of centrifugal pouring technique for babbitt layer on marine diesel engine bearing shell [J]. China Foundry, 2008,57(8):842(in Chinese).
徐俊, 唐倩, 徐杰, 等. 船用柴油机轴瓦巴氏合金离心浇注工艺优化[J]. 铸造, 2008,57(8):842.
9 Yang Weiqin. Centrifugal casing large Al bronze bush [J]. Special Cast Nonferrous Alloys, 2010,30(8):779(in Chinese).
杨为勤. 大型铝青铜衬套的离心铸造工艺研究[J]. 特种铸造及有色合金, 2010,30(8):779.
10Yan Lu, Yang Shuai, Wu Chunyong, et al. Effect of one-step cold deformation on microstructure and properties of copper bearing bush [J]. Heat Treatment Met, 2015,40(1):135(in Chinese).
阎璐, 杨帅, 吴春勇, 等. 单步冷变形对纯铜轴瓦组织和性能的影响[J]. 金属热处理, 2015,40(1):135.
11Liu Jie, Zhao Jun Zhuang, Liang Chao, et al. Effects of melt state on solidification microstructure and tribological properties of b83 babbitt alloy[J]. China Foundry, 2015,64(2):117(in Chinese).
刘杰, 赵君壮, 梁超, 等. 熔体状态对B83巴氏合金凝固组织和摩擦性能的影响 [J]. 铸造, 2015,64(2):117.
12Chen L J, Liu J, Zhang L Z. Influencing factors analyses on babbit pouring quality and improving counter measure[J]. J Shenyang University of Technology, 2002(3):193(in Chinese).
陈丽娟, 刘剑, 张连芝. 影响轴瓦巴氏合金浇注质量的因素及改进措施[J]. 沈阳工业大学学报, 2002(3):193.
13Zhu Qinong, Luo Le, Xiao Ke, et al. Ni as diffusion barries between euteitic Sn-Ag solder and Cu [J]. Chin J Nonferrous Met, 2000,10(2):199(in Chinese).
朱奇农, 罗乐, 肖克, 等. Ni对Sn96.5Ag3.5/Cu之间扩散行为的阻挡作用[J]. 中国有色金属学报, 2000,10(2):199.
14Liu Chao, Meng Gongge, Sun Fenglian, et al. Analysis of IMC thickness and microstructure of Sn-3Ag-0.5Cu/Ni micro-joint after multi-reflow[J]. Electron Components Meter, 2013,32(3):67(in Chinese).
刘超, 孟工戈, 孙凤莲, 等. Sn-3Ag-0.5Cu/Ni微焊点多次回流焊后IMC厚度及组织分析[J]. 电子元件与材料, 2013,32(3):67.
15 Zhao Ni, Zhong Yi, Huang Mingliang, et al. Effect of thermomigration on the growth kinetics of Cu6Sn5 at liquid-solid interfaces in Cu/Sn/Cu solid joints[J]. Acta Phys Sin, 2015,64(16):348(in Chinese).
赵宁, 钟毅, 黄明亮, 等. 热迁移对Cu/Sn/Cu焊点液-固界面Cu6Sn5生长动力学的影响[J]. 物理学报, 2015,64(16):348. |
|
|
|
渝公网安备50019002502923号 © Editorial Office of Materials Reports.
2017, Vol. 31 
