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材料导报  2026, Vol. 40 Issue (8): 25040009-9    https://doi.org/10.11896/cldb.25040009
  金属与金属基复合材料 |
超声波固相增材界面成形机理研究进展
李忠祥1,2, 果春焕2,*, 石新华3, 吴红杨3, 阮南亚3, 姜风春1,2
1 哈尔滨工程大学烟台研究院,山东 烟台 264000
2 哈尔滨工程大学材料科学与化学工程学院,哈尔滨 150001
3 无锡骄成智能科技有限公司,江苏 无锡 214028
Advances in Interfacial Microstructure Evolution and Bonding Mechanisms of Ultrasonic Solid-phase Additive
LI Zhongxiang1,2, GUO Chunhuan2,*, SHI Xinhua3, WU Hongyang3, RUAN Nanya3, JIANG Fengchun1,2
1 Yantai Research Institute of Harbin Engineering University, Yantai 264000, Shandong, China
2 College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
3 SBT Intelligent Technology Co., Ltd., Wuxi 214028, Jiangsu, China
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摘要 层状金属复合材料拥有各组成材料的优良性能,使得其在各个领域应用广泛。超声波固相增材制造作为一种固相增材技术能够在室温下利用高频振动将金属箔材固态结合在一起,该技术不仅可以加工多种材料实现嵌入式智能结构,还避免了高温加工带来的热应力、热变形和缺陷等问题,能够结合分层制造技术以及将CNC集成到设备中,实现复杂层状金属复合材料成形以及加工一体化。本文简要介绍了超声波固相增材技术的原理,综述了超声波固相增材金属界面结合机理以及界面微观结构演变和缺陷演变;分析了超声波嵌入式智能结构的结合方式以及工艺参数对界面的影响;总结了超声波固相增材层状金属材料性能调控方式,并展望了超声波固相增材未来的发展趋势。
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李忠祥
果春焕
石新华
吴红杨
阮南亚
姜风春
关键词:  超声波固相增材制造  层状金属复合材料  界面成形机理  界面微观结构演变  界面性能    
Abstract: Laminated metal composite materials leverage the advantageous properties of their constituent materials, enabling extensive applications across diverse engineering and industrial domains. Ultrasonic solid-phase additive manufacturing (USAM), as a solid-state additive manufacturing technology, facilitates the solid-state bonding of metal foils at room temperature by utilizing high-frequency vibrational energy. It can not only process various materials for the fabrication of embedded intelligent structures, but also avoids many problems such as thermal stress, thermal deformation, and defects caused by high-temperature processing. Furthermore, ultrasonic solid-phase additive manufacturing enables the integration of layer-by-layer manufacturing with CNC machining into an integrated system, facilitating forming and machining of complex laminated metal composites. This summary briefly elucidates the ultrasonic solid-phase additive manufacturing principle and comprehensively reviews metallurgical bonding mechanisms, microstructural evolution, and defect formation at metal interfaces during ultrasonic solid-phase additive manufactu-ring processing, and analyzes the bonding mechanisms of ultrasonically embedded intelligent structures and the impact of process parameters on the interfacial properties. Finally summarizes the performance enhancement strategies for the laminated metal materials fabricated via ultrasonic solid-phase additive manufacturing and discusses its future development prospects.
Key words:  ultrasonic solid-phase additive manufacturing    laminated metal composite material    interfacial bonding mechanism    interfacial microstructural evolution    interfacial property
出版日期:  2026-04-25      发布日期:  2026-05-06
ZTFLH:  TG439.9  
基金资助: 江苏省基础研究计划重点项目(BK20243021);“太湖之光”科技攻关(产业前瞻及关键技术研发)(G20232023)
通讯作者:  * 果春焕,哈尔滨工程大学材料科学与化学工程学院教授、博士研究生导师。目前主要从事轻质高强金属基复合材料制备与性能、先进材料成型制造、先进材料动态力学行为等方面的研究。guochunhuan@hrbeu.edu.cn   
作者简介:  李忠祥,哈尔滨工程大学烟台研究院硕士研究生,在姜风春教授和果春焕教授的指导下研究超声波固相增材制造。
引用本文:    
李忠祥, 果春焕, 石新华, 吴红杨, 阮南亚, 姜风春. 超声波固相增材界面成形机理研究进展[J]. 材料导报, 2026, 40(8): 25040009-9.
LI Zhongxiang, GUO Chunhuan, SHI Xinhua, WU Hongyang, RUAN Nanya, JIANG Fengchun. Advances in Interfacial Microstructure Evolution and Bonding Mechanisms of Ultrasonic Solid-phase Additive. Materials Reports, 2026, 40(8): 25040009-9.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.25040009  或          https://www.mater-rep.com/CN/Y2026/V40/I8/25040009
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