Research Status on Texture Evolution and Control of High-performance Tube in Cold Pilgering Process
WEI Dong1,2, XIANG Haote1, LI Meng1,2, GONG Manfeng1,*,LI Heng2,*, CHU Zhibing3
1 School of Mechanical and Electrical Engineering, Lingnan Normal University, Zhanjiang 524048, Guangdong, China 2 State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an, 710072, China 3 School of Material and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
Abstract: The high-performance tubes are extensively applied in core systems in aviation, aerospace, automotive and many other industries, which playing an important role in fluid transmission and structural load-bearing. The characteristics involves large deformation, high dimension accuracy and surface quality makes cold pilgering a favorable fabrication technology for hard-to-deform tubes. However, the tube undergoes a complex thermal loading path of multi-pass cold pilgering combined with intermediate and final heat treatment. The significantly inhomogeneous deformation leads to the complex evolution characteristics and the uncertainty of texture, which will significantly affect the subsequent formability and in-service performance of the tube. How to effectively control texture during whole cold pilgering process become the bottleneck of high-perfor-mance manufacturing of the tubes. In this paper, the principle and characteristics of cold pilgering process are firstly delineated. Then the studies on numerical modelling of macro inhomogeneous deformation and texture evolution of tube cold pilgering, the deformation features as well as the texture evolution mechanism and controlling method during cold pilgering process are reviewed. Finally, in response to the shortcomings in current research, the challenges and prospect for the texture precise control and high-performance preparation in multi pass cold pilgering of difficult-to-deform tubes are articulated.
魏栋, 项豪特, 李萌, 弓满锋, 李恒, 楚志兵. 高性能管材冷轧成形微观织构演变与调控研究进展[J]. 材料导报, 2025, 39(12): 24050238-11.
WEI Dong, XIANG Haote, LI Meng, GONG Manfeng,LI Heng, CHU Zhibing. Research Status on Texture Evolution and Control of High-performance Tube in Cold Pilgering Process. Materials Reports, 2025, 39(12): 24050238-11.
1 Cao C X. Rare Metals Letters, 2006, 25(1), 17(in Chinese). 曹春晓. 稀有金属快报, 2006, 25(1), 17. 2 Li Y, Zhao Y Q, Zeng W D. Materials Reports, 2020, 34(S1), 28(in Chinese). 李毅, 赵永庆, 曾卫东. 材料导报, 2020, 34(S1), 28. 3 Zhang W F, Li Y, Wang Y H, et al. Materials Reports, 2011, 25(23), 133(in Chinese). 张旺峰, 李艳, 王玉会, 等. 材料导报, 2011, 25(23), 133. 4 Yang H, Li H, M J, et al. International Journal of Machine Tools and Manufacture, 2021, 166, 103742. 5 Furugen M, Hayashi C. Journal of Mechanical Working Technology, 1984, 10, 273. 6 Stinnertz H. Tube Pipe Technologies, 1988, 2, 27. 7 Ragger K S, Primig S, Daniel R, et al. Materials Characterization, 2017, 128, 257. 8 Abe H, Nomura T, Kubota Y. Journal of Materials Processing Technology, 2014, 214, 1627. 9 Wei D, Chen Y Y, Li H, et al. International Journal of Mechanical Science, 2022, 225, 107366. 10 Musazadeh M H, Vafaei R, Sharifi E M, et al. Metallurgical and Materials Transactions B, 2018, 49, 3030. 11 Meredith S E, Schemel J H. International Journal of Fatigue, 1990, 12, 528. 12 Deng S Y, Wang S W, Chen S F, et al. Journal of Nuclear Materials, 2024, 589, 154846. 13 Li H, Fu M W. Deformation-based processing of materials: behavior, performance, modeling, and control, Elsevier, 2019, pp.307. 14 Hsiang S, Lin Y W. Journal of Materials Processing Technology, 2007, 192-193, 292. 15 Liu F, Chen C, Niu J, et al. Materials Science and Engineering C, 2015, 48, 400. 16 Chu Z B, Wei D, Jiang L Y, et al. Journal of Iron Steel Research International, 2018, 25, 398. 17 Chu Z B, Xue Z Y, Zhang D, et al. Journal of Iron Steel Research International, 2019, 26, 593. 18 Huml P, Fogelholm R. Journal of Materials Processing Technology, 1994, 42, 167. 19 Pociecha D, Boryczko B, Osika J, et al. Archives of Civil and Mechanical Engineering, 2014, 14, 376. 20 Liu J L, Zeng W D, Du Z L, et al. Titanium Industry Progress, 2015, 32(3), 21(in Chinese). 刘江林, 曾卫东, 杜子龙, 等. 钛工业进展, 2015, 32(3), 21. 21 Mulot S, Hacquin A, Montmitonnet P, et al. Journal of Materials Processing Technology, 1996, 60, 505. 22 Montmitonnet P, Logé R, Hamery M, et al. Journal of Materials Processing Technology, 2002, 125, 814. 23 Huang L, Xu Z, Dai C, et al. Rare Metal Materials and Engineering, 2013, 42(3), 524(in Chinese). 黄亮, 徐哲, 代春, 等. 稀有金属材料与工程, 2013, 42(3), 524. 24 Chu Z B, Lv Y Y. Huang Q X, et al. Journal of Sichuan University (Engineering Science Edition), 2015, 47(2), 165(in Chinese). 楚志兵, 吕阳阳, 黄庆学, 等. 四川大学学报(工程科学版), 2015, 47(2), 165. 25 Lodej B, Niang K, Montmitonnet P, et al. Journal of Materials Processing Technology, 2006, 177, 188. 26 Strickner G, Ragger K S, Hatzenbichler T, et al. In: Proceedings of the 14th International Conference on Metal Forming. Cannes, 2012, pp.71. 27 Deng S, Song H, Zheng C, et al. International Journal of Material Forming, 2019, 12, 321. 28 Azizoglu Y, Gardsback M, Sjoberg B, et al. In:International Conference on the Technology of Plasticity. UK, 2017, pp.2370. 29 Azizoglu Y, Sjoberg B, Lindgren L. Journal of Manufacturing Processes, 2024, 112, 112. 30 Chung S H, Jeong S W, Chung W J, et al. Journal of Manufacturing Processes, 2023, 95, 217. 31 Molinari A, Canova G R, Ahzi S. Acta Metallurgica, 1987, 35, 2983. 32 Lebensohn R A, Tome C N. Acta Metallurgica et Materialia, 1993, 41, 2611. 33 Knezevic M, Lebensohn R A, Cazacu O, et al. Materials Science and Engineering A, 2013, 564, 116. 34 Zhang H, Sheng Z M, Zhang W F, et al. Journal of Materials Engineering and Performance, 2015, 24, 2312. 35 Gupta A, Khatirkar R K, Dandekar T, et al. Journal of Alloys and Compounds, 2021, 850, 156824. 36 Lebensohn R A, González M I, Tomé C N. et al. Journal of Nuclear Materials, 1996, 229, 57. 37 Zhang H Q. Texture evolution and controlling of high strength TA18 titanium alloy tube during cold pilgering: numerical study. Master’s Thesis, Northwestern Polytechnical University, China, 2015(in Chinese). 张海芹. 高强TA18钛管冷轧织构演变与控制的数值模拟研究. 硕士学位论文, 西北工业大学, 2015. 38 Li H, Wei D, Zhang H Q, et al. Journal of Materials Processing Technology, 2020, 279, 116520. 39 Wei D, Chen Y Y, Yang H, et al. Journal of Alloys and Compounds, 2024, 997, 174835. 40 Kaushik L, Kim M S, Singh J, et al. International Journal of Plasticity, 2021, 141, 102989. 41 Yang H, Li H, Ma J, et al. International Journal of Plasticity, 2020. 127, 102650. 42 Deng S, Song H, Liu H, et al. International Journal of Solids and Structures, 2021, 213, 63. 43 Wei D. Texture and residual stress evolution and control of high-strength TA18 titanium alloy tube in whole multi-pass cold pilgering process. Ph. D. Thesis, Northwestern Polytechnical University, China, 2022(in Chinese). 魏栋. 高强TA18 钛管多道次皮尔格冷轧全过程微观织构与残余应力演变及调控. 博士学位论文, 西北工业大学, 2022. 44 Chu Z B, Wei D, Yang Y L, et al. Chinese Journal of Engineering, 2017, 39(5), 747(in Chinese). 楚志兵, 魏栋, 杨彦龙, 等. 工程科学学报, 2017, 39(5), 747. 45 Abe H, Furugen M. Journal of Materials Processing Technology, 2012, 210, 1687. 46 Singh J, Mahesh S, Kumar G, et al. Metallurgical and Materials Tran-sactions A, 2015, 46, 1927. 47 Li H, Zhang H Q, Yang H, et al. International Journal of Plasticity, 2017, 90, 177. 48 Deng S, Song H, Zheng C, et al. Materials Science and Engineering A, 2019, 764, 138280. 49 Davies R W, Khaleel M A, Kinsel W C, et al. Journal of Engineering Materials and Technology, 2002, 124, 125. 50 Wu J, Wang L, Liu X, et al. Rare Metal Materials and Engineering, 2022, 51(4), 1145. 51 Wei D, Chu Z B, Huang Q X, et al. Journal of Plasticity Engineering, 2016, 23(5), 89(in Chinese). 魏栋, 楚志兵, 黄庆学, 等. 塑性工程学报, 2016, 23(5), 89. 52 Kumar G, Balo S, Dhoble A, et al. Metallurgical and Materials Transactions A, 2017, 48, 2844. 53 Juarez G, Alvarez M A V, Santisteban J, et al. Journal of Nuclear Materials, 2022, 558, 153382. 54 Cook C S, Sabol G P, Sekera K P, et al. Texture control in zircaloy tubing through processing, zirconium in the nuclear industry: ninth symposium, ASTM International, 1991, pp.80. 55 Saibaba N. Journal of Nuclear Materials, 2008, 383, 63. 56 Krishna K V M, Sahoo S K, Samajdar I, et al. Journal of Nuclear Materials, 2008, 383, 78. 57 Mukherjee P, Gayathri N, Chowdhury P S, et al. Journal of Nuclear Materials, 2013, 434, 24. 58 Gurao N P, Akhiani H, Szpunar J A. Journal of Nuclear Materials, 2014, 453, 158. 59 Vakhitova E, Sornin D, Barcelo F, et al. Journal of Nuclear Materials, 2017, 494, 20. 60 Deng S Y. Texture evolution and formation mechanism of Zircaloy tube during cold pilgering. Ph. D. Thesis, University of Science and Technology of China, China, 2020(in Chinese). 邓偲瀛. Zircaloy-4合金管皮尔格冷轧织构演化规律及形成机理. 博士学位论文, 中国科学技术大学, 2020. 61 Haq A J, Banerjee S. Bulletin of Materials Science, 1992, 15, 289. 62 Zhu K Y, Chaubet D, Bacroix B, et al. Acta Materialia, 2005, 53(19), 5131. 63 Gerspach F, Bozzolo N, Wagner F. Scripta Materialia, 2009, 60, 203. 64 Liu C, Li G, Chu L, et al. Materials Science and Engineering A, 2018, 719, 147. 65 Wang Y, He W, Liu N, et al. Materials Characterization, 2018, 136, 1. 66 Murty K L, Charit I. Progress in Nuclear Energy, 2006, 48, 325. 67 Hong Q, Qi L Y, Zhao B, et al. Titanium Industry Progress, 2016, 33(2), 16(in Chinese). 洪权, 戚运莲, 赵彬, 等. 钛工业进展, 2016, 33(2), 16. 68 Singh J, Mahesh S, Roy S, et al. Journal of Materials Processing Technology, 2016, 237, 126. 69 Yang Q, Hui S, Ye W, et al. Materials, 2022, 15, 817. 70 Chen S C, Zhu B H, Yuan H J, et al. Titanium Industry Progress, 2016, 33(5), 25(in Chinese). 陈胜川, 朱宝辉, 袁红军, 等. 钛工业进展, 2016, 33(5), 25. 71 Girard E, Guillen R, Weisbecker P, et al. Journal of Nuclear Materials, 2001, 294, 330. 72 Liao Q, Qu H L, Yang Y S, et al. Titanium Industry Progress, 2012, 29(1), 26(in Chinese). 廖强, 曲恒磊, 杨亚社, 等. 钛工业进展, 2012, 29(1), 26. 73 Wang L, Liu J, Wang Z, et al. Materials Science and Engineering A, 2022, 832, 142464. 74 Lee S K, Lee K H. Applied Science, 2021, 11, 11265. 75 Wang Q, Huang P, Yin Y. The International Journal of Advanced Manufacturing Technology, 2021, 112, 803. 76 Zhang H Q, Wang X F, Wei B L, et al. The International Journal of Advanced Manufacturing Technology, 2017, 92, 2169. 77 Ubhi H S, Houghton A, Saithala J. Materials Science Forum, 2011, 702-703, 643. 78 Toualbi L, Cayron C, Olier P, et al. Journal of Nuclear Materials, 2013, 442, 410. 79 Guo W, Li G, Han F, et al. International Journal of Fatigue, 2022, 163, 107046. 80 Forney C E, Meredith S E. Ti-3Al-2. 5V seamless tubing engineering guide, Sandvik Special Metals, 1990, pp.25. 81 He S, Zeng W, Zhao Z, et al. Journal of Alloys and Compounds, 2022, 909, 164785. 82 Zhang W F, Zhang H, Yan M Q, et al. Titanium Industry Progress, 2018, 35(4), 22(in Chinese). 张旺峰, 张晖, 颜孟奇, 等. 钛工业进展, 2018, 35(4), 22. 83 Wang W R, Yuan L H, Zhang H, et al. Journal of Alloys and Compounds, 2023, 931, 167558. 84 Wang S, Jin G, Wu Y, et al. Journal of Materials Science and Technology, 2021, 90, 108. 85 Choi Y, Shin E J, Inoue H. Physica B, 2006, 385-386, 529. 86 Sheng Z M, Zhang H, Zhang W F, et al. Rare Metal Materials and Engineering, 2017, 46(10), 3073(in Chinese). 盛泽民, 张晖, 张旺峰, 等. 稀有金属材料与工程, 2017, 46(10), 3073. 87 Li H, Hu X, Yang H, et al. International Journal of Plasticity, 2016, 82, 127.