Please wait a minute...
材料导报  2025, Vol. 39 Issue (12): 24050238-11    https://doi.org/10.11896/cldb.24050238
  金属与金属基复合材料 |
高性能管材冷轧成形微观织构演变与调控研究进展
魏栋1,2, 项豪特1, 李萌1,2, 弓满锋1,*, 李恒2,*, 楚志兵3
1 岭南师范学院机电工程学院,广东 湛江 524048
2 西北工业大学凝固技术全国重点实验室,西安 710072
3 太原科技大学材料科学与工程学院,太原 030024
Research Status on Texture Evolution and Control of High-performance Tube in Cold Pilgering Process
WEI Dong1,2, XIANG Haote1, LI Meng1,2, GONG Manfeng1,*,LI Heng2,*, CHU Zhibing3
1 School of Mechanical and Electrical Engineering, Lingnan Normal University, Zhanjiang 524048, Guangdong, China
2 State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an, 710072, China
3 School of Material and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
下载:  全 文 ( PDF ) ( 62583KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 高性能管材被广泛应用于航空航天、汽车以及核电等领域的核心管路系统,起着介质传输和结构承载等重要作用。皮尔格冷轧成形工艺因其道次变形量大、尺寸精度高、表面质量好等优点而成为钛合金和锆合金等难变形管材制造的优选工艺。然而,多道次冷轧结合中间和最终热处理的复杂热力加载历史使得冷轧中管材不均匀变形显著,导致管材微观织构演变规律复杂,进而影响管材后续成形及最终服役性能,如何有效预测和调控管材皮尔格冷轧成形全过程微观织构已成为高性能管材形性一体精确成形制造的瓶颈。本文首先概述了皮尔格冷轧成形技术的原理与特点,在此基础上系统总结介绍了高性能管材皮尔格冷轧宏观不均匀变形与细观织构演变数值建模方法的发展,并详细综述了高性能管材冷轧过程变形特征、织构演变机制与调控方法的国内外研究动态,针对目前研究中存在的不足和局限,分析展望了难变形管材多道次冷轧全过程微观织构精准调控及高性能制备尚待解决的问题及未来可能的发展方向。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
魏栋
项豪特
李萌
弓满锋
李恒
楚志兵
关键词:  高性能管材  皮尔格冷轧成形  微观织构  不均匀变形  数值建模    
Abstract: The high-performance tubes are extensively applied in core systems in aviation, aerospace, automotive and many other industries, which playing an important role in fluid transmission and structural load-bearing. The characteristics involves large deformation, high dimension accuracy and surface quality makes cold pilgering a favorable fabrication technology for hard-to-deform tubes. However, the tube undergoes a complex thermal loading path of multi-pass cold pilgering combined with intermediate and final heat treatment. The significantly inhomogeneous deformation leads to the complex evolution characteristics and the uncertainty of texture, which will significantly affect the subsequent formability and in-service performance of the tube. How to effectively control texture during whole cold pilgering process become the bottleneck of high-perfor-mance manufacturing of the tubes. In this paper, the principle and characteristics of cold pilgering process are firstly delineated. Then the studies on numerical modelling of macro inhomogeneous deformation and texture evolution of tube cold pilgering, the deformation features as well as the texture evolution mechanism and controlling method during cold pilgering process are reviewed. Finally, in response to the shortcomings in current research, the challenges and prospect for the texture precise control and high-performance preparation in multi pass cold pilgering of difficult-to-deform tubes are articulated.
Key words:  high-performance tube    cold pilgering    texture    inhomogeneous deformation    numerical modelling
出版日期:  2025-06-25      发布日期:  2025-06-19
ZTFLH:  TG304  
基金资助: 广东省基础与应用基础研究基金联合基金青年基金(2023A1515110551);国家自然科学基金(52375385;51775441)
通讯作者:  *弓满锋,博士,岭南师范学院机电工程学院院长,教授,硕士研究生导师。主要从事高性能合金技术研发及加工过程仿真建模等方面的研究。gongmanfeng@163.com
李恒,博士,西北工业大学材料学院教授、博士研究生导师。目前主要从事高性能管路构件精确成形制造技术及智能材料/跨尺度构件精确成形制造技术等方面的研究。liheng@nwpu.edu.cn   
作者简介:  魏栋,博士,岭南师范学院机电工程学院讲师。目前主要从事高性能构件精确塑性成形、成形过程数值仿真优化、钛合金管材微观织构与残余应力调控等方面的研究。
引用本文:    
魏栋, 项豪特, 李萌, 弓满锋, 李恒, 楚志兵. 高性能管材冷轧成形微观织构演变与调控研究进展[J]. 材料导报, 2025, 39(12): 24050238-11.
WEI Dong, XIANG Haote, LI Meng, GONG Manfeng,LI Heng, CHU Zhibing. Research Status on Texture Evolution and Control of High-performance Tube in Cold Pilgering Process. Materials Reports, 2025, 39(12): 24050238-11.
链接本文:  
https://www.mater-rep.com/CN/10.11896/cldb.24050238  或          https://www.mater-rep.com/CN/Y2025/V39/I12/24050238
1 Cao C X. Rare Metals Letters, 2006, 25(1), 17(in Chinese).
曹春晓. 稀有金属快报, 2006, 25(1), 17.
2 Li Y, Zhao Y Q, Zeng W D. Materials Reports, 2020, 34(S1), 28(in Chinese).
李毅, 赵永庆, 曾卫东. 材料导报, 2020, 34(S1), 28.
3 Zhang W F, Li Y, Wang Y H, et al. Materials Reports, 2011, 25(23), 133(in Chinese).
张旺峰, 李艳, 王玉会, 等. 材料导报, 2011, 25(23), 133.
4 Yang H, Li H, M J, et al. International Journal of Machine Tools and Manufacture, 2021, 166, 103742.
5 Furugen M, Hayashi C. Journal of Mechanical Working Technology, 1984, 10, 273.
6 Stinnertz H. Tube Pipe Technologies, 1988, 2, 27.
7 Ragger K S, Primig S, Daniel R, et al. Materials Characterization, 2017, 128, 257.
8 Abe H, Nomura T, Kubota Y. Journal of Materials Processing Technology, 2014, 214, 1627.
9 Wei D, Chen Y Y, Li H, et al. International Journal of Mechanical Science, 2022, 225, 107366.
10 Musazadeh M H, Vafaei R, Sharifi E M, et al. Metallurgical and Materials Transactions B, 2018, 49, 3030.
11 Meredith S E, Schemel J H. International Journal of Fatigue, 1990, 12, 528.
12 Deng S Y, Wang S W, Chen S F, et al. Journal of Nuclear Materials, 2024, 589, 154846.
13 Li H, Fu M W. Deformation-based processing of materials: behavior, performance, modeling, and control, Elsevier, 2019, pp.307.
14 Hsiang S, Lin Y W. Journal of Materials Processing Technology, 2007, 192-193, 292.
15 Liu F, Chen C, Niu J, et al. Materials Science and Engineering C, 2015, 48, 400.
16 Chu Z B, Wei D, Jiang L Y, et al. Journal of Iron Steel Research International, 2018, 25, 398.
17 Chu Z B, Xue Z Y, Zhang D, et al. Journal of Iron Steel Research International, 2019, 26, 593.
18 Huml P, Fogelholm R. Journal of Materials Processing Technology, 1994, 42, 167.
19 Pociecha D, Boryczko B, Osika J, et al. Archives of Civil and Mechanical Engineering, 2014, 14, 376.
20 Liu J L, Zeng W D, Du Z L, et al. Titanium Industry Progress, 2015, 32(3), 21(in Chinese).
刘江林, 曾卫东, 杜子龙, 等. 钛工业进展, 2015, 32(3), 21.
21 Mulot S, Hacquin A, Montmitonnet P, et al. Journal of Materials Processing Technology, 1996, 60, 505.
22 Montmitonnet P, Logé R, Hamery M, et al. Journal of Materials Processing Technology, 2002, 125, 814.
23 Huang L, Xu Z, Dai C, et al. Rare Metal Materials and Engineering, 2013, 42(3), 524(in Chinese).
黄亮, 徐哲, 代春, 等. 稀有金属材料与工程, 2013, 42(3), 524.
24 Chu Z B, Lv Y Y. Huang Q X, et al. Journal of Sichuan University (Engineering Science Edition), 2015, 47(2), 165(in Chinese).
楚志兵, 吕阳阳, 黄庆学, 等. 四川大学学报(工程科学版), 2015, 47(2), 165.
25 Lodej B, Niang K, Montmitonnet P, et al. Journal of Materials Processing Technology, 2006, 177, 188.
26 Strickner G, Ragger K S, Hatzenbichler T, et al. In: Proceedings of the 14th International Conference on Metal Forming. Cannes, 2012, pp.71.
27 Deng S, Song H, Zheng C, et al. International Journal of Material Forming, 2019, 12, 321.
28 Azizoglu Y, Gardsback M, Sjoberg B, et al. In:International Conference on the Technology of Plasticity. UK, 2017, pp.2370.
29 Azizoglu Y, Sjoberg B, Lindgren L. Journal of Manufacturing Processes, 2024, 112, 112.
30 Chung S H, Jeong S W, Chung W J, et al. Journal of Manufacturing Processes, 2023, 95, 217.
31 Molinari A, Canova G R, Ahzi S. Acta Metallurgica, 1987, 35, 2983.
32 Lebensohn R A, Tome C N. Acta Metallurgica et Materialia, 1993, 41, 2611.
33 Knezevic M, Lebensohn R A, Cazacu O, et al. Materials Science and Engineering A, 2013, 564, 116.
34 Zhang H, Sheng Z M, Zhang W F, et al. Journal of Materials Engineering and Performance, 2015, 24, 2312.
35 Gupta A, Khatirkar R K, Dandekar T, et al. Journal of Alloys and Compounds, 2021, 850, 156824.
36 Lebensohn R A, González M I, Tomé C N. et al. Journal of Nuclear Materials, 1996, 229, 57.
37 Zhang H Q. Texture evolution and controlling of high strength TA18 titanium alloy tube during cold pilgering: numerical study. Master’s Thesis, Northwestern Polytechnical University, China, 2015(in Chinese).
张海芹. 高强TA18钛管冷轧织构演变与控制的数值模拟研究. 硕士学位论文, 西北工业大学, 2015.
38 Li H, Wei D, Zhang H Q, et al. Journal of Materials Processing Technology, 2020, 279, 116520.
39 Wei D, Chen Y Y, Yang H, et al. Journal of Alloys and Compounds, 2024, 997, 174835.
40 Kaushik L, Kim M S, Singh J, et al. International Journal of Plasticity, 2021, 141, 102989.
41 Yang H, Li H, Ma J, et al. International Journal of Plasticity, 2020. 127, 102650.
42 Deng S, Song H, Liu H, et al. International Journal of Solids and Structures, 2021, 213, 63.
43 Wei D. Texture and residual stress evolution and control of high-strength TA18 titanium alloy tube in whole multi-pass cold pilgering process. Ph. D. Thesis, Northwestern Polytechnical University, China, 2022(in Chinese).
魏栋. 高强TA18 钛管多道次皮尔格冷轧全过程微观织构与残余应力演变及调控. 博士学位论文, 西北工业大学, 2022.
44 Chu Z B, Wei D, Yang Y L, et al. Chinese Journal of Engineering, 2017, 39(5), 747(in Chinese).
楚志兵, 魏栋, 杨彦龙, 等. 工程科学学报, 2017, 39(5), 747.
45 Abe H, Furugen M. Journal of Materials Processing Technology, 2012, 210, 1687.
46 Singh J, Mahesh S, Kumar G, et al. Metallurgical and Materials Tran-sactions A, 2015, 46, 1927.
47 Li H, Zhang H Q, Yang H, et al. International Journal of Plasticity, 2017, 90, 177.
48 Deng S, Song H, Zheng C, et al. Materials Science and Engineering A, 2019, 764, 138280.
49 Davies R W, Khaleel M A, Kinsel W C, et al. Journal of Engineering Materials and Technology, 2002, 124, 125.
50 Wu J, Wang L, Liu X, et al. Rare Metal Materials and Engineering, 2022, 51(4), 1145.
51 Wei D, Chu Z B, Huang Q X, et al. Journal of Plasticity Engineering, 2016, 23(5), 89(in Chinese).
魏栋, 楚志兵, 黄庆学, 等. 塑性工程学报, 2016, 23(5), 89.
52 Kumar G, Balo S, Dhoble A, et al. Metallurgical and Materials Transactions A, 2017, 48, 2844.
53 Juarez G, Alvarez M A V, Santisteban J, et al. Journal of Nuclear Materials, 2022, 558, 153382.
54 Cook C S, Sabol G P, Sekera K P, et al. Texture control in zircaloy tubing through processing, zirconium in the nuclear industry: ninth symposium, ASTM International, 1991, pp.80.
55 Saibaba N. Journal of Nuclear Materials, 2008, 383, 63.
56 Krishna K V M, Sahoo S K, Samajdar I, et al. Journal of Nuclear Materials, 2008, 383, 78.
57 Mukherjee P, Gayathri N, Chowdhury P S, et al. Journal of Nuclear Materials, 2013, 434, 24.
58 Gurao N P, Akhiani H, Szpunar J A. Journal of Nuclear Materials, 2014, 453, 158.
59 Vakhitova E, Sornin D, Barcelo F, et al. Journal of Nuclear Materials, 2017, 494, 20.
60 Deng S Y. Texture evolution and formation mechanism of Zircaloy tube during cold pilgering. Ph. D. Thesis, University of Science and Technology of China, China, 2020(in Chinese).
邓偲瀛. Zircaloy-4合金管皮尔格冷轧织构演化规律及形成机理. 博士学位论文, 中国科学技术大学, 2020.
61 Haq A J, Banerjee S. Bulletin of Materials Science, 1992, 15, 289.
62 Zhu K Y, Chaubet D, Bacroix B, et al. Acta Materialia, 2005, 53(19), 5131.
63 Gerspach F, Bozzolo N, Wagner F. Scripta Materialia, 2009, 60, 203.
64 Liu C, Li G, Chu L, et al. Materials Science and Engineering A, 2018, 719, 147.
65 Wang Y, He W, Liu N, et al. Materials Characterization, 2018, 136, 1.
66 Murty K L, Charit I. Progress in Nuclear Energy, 2006, 48, 325.
67 Hong Q, Qi L Y, Zhao B, et al. Titanium Industry Progress, 2016, 33(2), 16(in Chinese).
洪权, 戚运莲, 赵彬, 等. 钛工业进展, 2016, 33(2), 16.
68 Singh J, Mahesh S, Roy S, et al. Journal of Materials Processing Technology, 2016, 237, 126.
69 Yang Q, Hui S, Ye W, et al. Materials, 2022, 15, 817.
70 Chen S C, Zhu B H, Yuan H J, et al. Titanium Industry Progress, 2016, 33(5), 25(in Chinese).
陈胜川, 朱宝辉, 袁红军, 等. 钛工业进展, 2016, 33(5), 25.
71 Girard E, Guillen R, Weisbecker P, et al. Journal of Nuclear Materials, 2001, 294, 330.
72 Liao Q, Qu H L, Yang Y S, et al. Titanium Industry Progress, 2012, 29(1), 26(in Chinese).
廖强, 曲恒磊, 杨亚社, 等. 钛工业进展, 2012, 29(1), 26.
73 Wang L, Liu J, Wang Z, et al. Materials Science and Engineering A, 2022, 832, 142464.
74 Lee S K, Lee K H. Applied Science, 2021, 11, 11265.
75 Wang Q, Huang P, Yin Y. The International Journal of Advanced Manufacturing Technology, 2021, 112, 803.
76 Zhang H Q, Wang X F, Wei B L, et al. The International Journal of Advanced Manufacturing Technology, 2017, 92, 2169.
77 Ubhi H S, Houghton A, Saithala J. Materials Science Forum, 2011, 702-703, 643.
78 Toualbi L, Cayron C, Olier P, et al. Journal of Nuclear Materials, 2013, 442, 410.
79 Guo W, Li G, Han F, et al. International Journal of Fatigue, 2022, 163, 107046.
80 Forney C E, Meredith S E. Ti-3Al-2. 5V seamless tubing engineering guide, Sandvik Special Metals, 1990, pp.25.
81 He S, Zeng W, Zhao Z, et al. Journal of Alloys and Compounds, 2022, 909, 164785.
82 Zhang W F, Zhang H, Yan M Q, et al. Titanium Industry Progress, 2018, 35(4), 22(in Chinese).
张旺峰, 张晖, 颜孟奇, 等. 钛工业进展, 2018, 35(4), 22.
83 Wang W R, Yuan L H, Zhang H, et al. Journal of Alloys and Compounds, 2023, 931, 167558.
84 Wang S, Jin G, Wu Y, et al. Journal of Materials Science and Technology, 2021, 90, 108.
85 Choi Y, Shin E J, Inoue H. Physica B, 2006, 385-386, 529.
86 Sheng Z M, Zhang H, Zhang W F, et al. Rare Metal Materials and Engineering, 2017, 46(10), 3073(in Chinese).
盛泽民, 张晖, 张旺峰, 等. 稀有金属材料与工程, 2017, 46(10), 3073.
87 Li H, Hu X, Yang H, et al. International Journal of Plasticity, 2016, 82, 127.
[1] 郑山锁, 裴培, 张艺欣, 董立国, 郑捷, 董方园. 钢筋混凝土粘结滑移研究综述[J]. 材料导报, 2018, 32(23): 4182-4191.
[1] Xu LI,Ziru WANG,Li YANG,Zhendong ZHANG,Youting ZHANG,Yifan DU. Synthesis and Performance of Magnetic Oil Absorption Material with Rice Chaff Support[J]. Materials Reports, 2018, 32(2): 219 -222 .
[2] LIU Shuaiyang, WANG Aiqin, LYU Shijing, TIAN Hanwei. Interfacial Properties and Further Processing of Cu/Al Laminated Composite: a Review[J]. Materials Reports, 2018, 32(5): 828 -835 .
[3] . Adhesion in SBS Modified Asphalt Containing Warm Mix Additive and
Aggregate System Based on Surface Free Theory
[J]. Materials Reports, 2017, 31(4): 115 -120 .
[4] CAO Xiuzhong, ZHAO Bing, HAN Xiuquan, HOU Hongliang, QU Haitao. Research on Deformation Mechanism of SiC Fiber Reinforced Titanium Matrix Composites Subjected to High Temperature Axial Tension[J]. Materials Reports, 2017, 31(8): 88 -93 .
[5] ZHANG Jiaqing, ZHANG Bosi, WANG Liufang, FAN Minghao, XIE Hui, LI Wei. The State of the Art of Combustion Behavior of Live Wires and Cables[J]. Materials Reports, 2017, 31(15): 1 -9 .
[6] LI Xueyun, WANG Hezhong. Optimization and Characterization of TEMPO-Mediated Oxidization of Nanochitin Whiskers[J]. Materials Reports, 2018, 32(10): 1597 -1601 .
[7] LI Beigang, WANG Min. High Efficient Adsorption of Dyes by Fe/CTS/AFA Composite[J]. Materials Reports, 2018, 32(10): 1606 -1611 .
[8] ZHAO Qingchen, WANG Jinlong, ZHANG Yuanliang, SHEN Yihong, LIU Shujie. Fatigue Behavior and Fatigue Life for FV520B-I at Different Loading Frequencies[J]. Materials Reports, 2018, 32(16): 2837 -2841 .
[9] ZHOU Chao, WANG Hui, OUYANG Liuzhang, ZHU Min. The State of the Art of Hydrogen Storage Materials for High-pressure Hybrid Hydrogen Vessel[J]. Materials Reports, 2019, 33(1): 117 -126 .
[10] WANG Huifen, LIU Gang, CAO Kangli, YANG Biqi, XU Jun, LAN Shaofei, ZHANG Lixin. Development Status of Carbon Nanotube Materials and Their Application Prospects in Spacecraft[J]. Materials Reports, 2019, 33(z1): 78 -83 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed