基于响应曲面法的等离子喷涂Ni60CuMo涂层质量优化

doi:10.11896/cldb.22040338

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Abstract The use of surface engineering technology to remanufacture the waste aluminum alloy piston can effectively prolong the service life of the aluminum alloy piston, and at the same time realize the saving of resources and the reduction of environmental pollution. For this purpose, the Ni60CuMo coating was prepared on the surface of aluminum alloy 109 (ZL109) by plasma spraying technology, and a Box-Behnken design regression analysis experiments combined with response surface method. Taking the porosity of the coating under different process conditions as the response value, the effects of the three factors of spraying distance (D), powder feeding rate (R) and spraying power (P₁) on the coating porosity (P) was analyzed. The results show that the powder feeding rate has the greatest influence on the porosity, and the coating quality is better with fewer pores and cracks at lower powder feeding rate, larger spraying distance and smaller spraying power. And the established porosity response surface model is effective and can be used for quality optimization of plasma sprayed Ni60CuMo coatings. The prediction parameters of the minimum porosity are:spraying distance D=131.58 mm, powder feeding rate R=37.01 g·min^-1 and spraying power P₁=31.09 kW, the minimum porosity that can be obtained 2.5%.

Key words： plasma spray nickel-based coating porosity response surface method

Published: 10 February 2024 Online: 2024-02-19

CLC number:

TG17

Fund:Natural Science Foundation of Jiangsu Province(BK20191036) and Foundation of Research Project of China(JCKY61420051911).

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	Articles by authors
	CHU Jiajie
	HAN Bingyuan
	LI Renxing
	GAO Xianghan
	CONG Mengqi
	WU Haidong
	XU Wenwen
	DU Wei

Cite this article:

CHU Jiajie,HAN Bingyuan,LI Renxing, et al. Quality Optimization of Plasma Sprayed Ni60CuMo Coating Based on Response Surface Method[J]. Materials Reports, 2024, 38(3): 22040338-6.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.22040338 OR http://www.mater-rep.com/EN/Y2024/V38/I3/22040338

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