SURFACE ENGINEERING MATERIALS AND TECHNOLOGY |
|
|
|
|
|
Current Status on Performance Enhancement of Shield Machine/TBM Cutter Ring |
WANG Haoping1,2, ZHANG Mengqi1,2, MO Jiliang1,2
|
1 School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China 2 Tribological Design Laboratory of Shield/TBM Equipment, Southwest Jiaotong University, Chengdu 610031, China |
|
|
Abstract The disc cutter is the main part of shield machine/TBM to perform the rock-breaking and is regarded as the “tooth” of TBM. The service conditions of the disc cutter are extremely bad, and it is prone to cause wear, or even chipping of the cutter ring during service, so the cutter ring becomes the main consumable part in the construction process, which shortens the service life of shield machine/TBM. Meanwhile, the cost of shield construction is greatly increased. Therefore, how to reduce the surface damage and prolong the service life of the cutter is a key engineering problem to be solved urgently. Based on the whole life cycle stages of forming, machining, service, damage, and failure of the cutter ring, this paper summarizes the mechanism of performance enhancement of the cutter ring in service damage analysis, material composition improvement, forming process improvement, heat treatment process improvement and coating strengthening process optimization. In addition, the shortcomings and solutions of each method are analyzed. Finally, the performance enhancement method of the cutter ring is discussed and prospected, in order to provide a reference for the technical path and industrialization of cutter reinforcement.
|
Published:
Online: 2022-04-07
|
|
Fund:National Natural Science Foundation of China (52005419,51822508), Key Research and Development Project of Sichuan Province (21ZDYF3658), and Major Scientific and Technological Innovation Projects in Chengdu (2019-YF08-00100-GX). |
|
|
1 Qian Q H, Caruso R A, Mohwald H.Chinese Journal of Rock Mechanics and Engineering, 2003,22(12), 2071. 2 Liang Z Z, Wang Y, Liao Z Y, et al. Advances in Science and Technology of Water Resources, 2014, 34(2), 85(in Chinese). 梁正召, 王岩, 廖志毅, 等.水利水电科技进展, 2014, 34(2), 85. 3 Qian Q H, Li C P.Underground Space, 2002, 22(1), 1(in Chinese). 钱七虎, 李朝甫.地下空间, 2002, 22(1), 1. 4 Wang H.Journal of China Coal Society, 2010, 35(11), 1815(in Chinese). 王虹.煤炭学报, 2010, 35(11), 1815. 5 Xia Y M, Mao Q S, Zhu Z M, et al. Tribology, 2016, 36(3), 304(in Chinese). 夏毅敏, 毛晴松, 朱宗铭, 等.摩擦学学报, 2016, 36(3), 304. 6 Zhao H M, Shu B, Xia Y M, et al. Journal of Railway Science and Engineering, 2014, 11(4), 152(in Chinese). 赵海鸣, 舒标, 夏毅敏, 等.铁道科学与工程学报, 2014, 11(4), 152. 7 Zhao X B. Study on the design and property of hardfacing layer for shield machine cutters. Master's Thesis, Beijing University of Technology, China, 2007(in Chinese). 赵学彬. 盾构刀具堆焊层设计与性能研究. 硕士学位论文, 北京工业大学, 2007. 8 Chen L, Yan H, Hu Z, et al. Rechuli Jishu Yu Zhuangbei, 2011, 32(3), 52(in Chinese). 陈磊, 闫洪, 胡志, 等.热处理技术与装备, 2011, 32(3), 52. 9 Zhao Z Y. Development of high-quality disc cutter rings used in TBM. Master's Thesis, Yanshan University, China, 2016(in Chinese). 赵正阳. 高品质TBM用盘形滚刀刀圈研制. 硕士学位论文, 燕山大学, 2016. 10 Tian J Y. Study on wear mechanism and rock breaking characteristics of TBM disc cutters. Ph.D. Thesis, Jilin University, China, 2021(in Chinese). 田济语. TBM盘形滚刀磨损机理与破岩特性研究. 博士学位论文, 吉林大学, 2021. 11 Liu K. Research on the cutting mechanism simulation and wear of TBM disc cutter. Master's Thesis, Northeastern University, China, 2013(in Chinese). 刘锟. 硬岩隧道掘进机滚刀破岩仿真与磨损的研究. 硕士学位论文, 东北大学, 2013. 12 Jin D, Yuan D, Li X, et al. Tunnelling and Underground Space Techno-logy, 2021, 109, 103744. 13 Wang Z Q. Study on rock breaking mechanism and on influencing factors of cutters performance. Ph.D. Thesis, Northeastern University, China, 2014(in Chinese). 王召迁. TBM盘形滚刀破碎岩石机理及影响破岩力因素的研究. 博士学位论文, 东北大学, 2014. 14 Guan H S.Design and calculation of shield machine, Southwest Jiaotong University Press, China, 2010, pp. 97(in Chinese). 管会生.盾构机设计及计算, 西南交通大学出版社, 2010, pp. 97. 15 Shu B. Study the wear volume calculation and wear performance of TBM cutter based on abrasive wear. Master's Thesis, Northeastern University, China, 2014(in Chinese). 舒标. 基于磨料磨损的TBM滚刀磨损量计算及磨损性能研究. 硕士学位论文, 中南大学, 2014. 16 Yang Y D, Chen K, Li F Y, et al. Journal of China Coal Society, 2015, 40(6), 1290(in Chinese). 杨延栋, 陈馈, 李凤远, 等.煤炭学报, 2015, 40(6), 1290. 17 Tanimoto C, Yamanaka S, Tsusaka K, et al. Journal of the Society of Materials Science Japan, 2006, 55(1),29. 18 Jiang J M.Weliding & Joining, 2008, 40(3), 13(in Chinese). 蒋建敏.焊接, 2008, 40(3), 13. 19 Hu Y, Gu H X, Zhang G L.Heat Treatment of Metals, 2002, 27(1), 55(in Chinese). 胡怡, 顾红星, 张国利.金属热处理, 2002, 27(1), 55. 20 Zhao J H. High temperature deformation behavior and heat treatment process of high toughness TBM cutter ring steel. Master's Thesis, Taiyuan University of Science and Technology, China, 2013(in Chinese). 赵金华. 高韧性TBM刀圈用钢高温变形行为及热处理工艺研究. 硕士学位论文, 太原科技大学, 2013. 21 Jiang Z Q. Numerical research on heat treatment process of the TBM disc cutter and experimental study on the material properties of disc cutters blade. Master's Thesis, Zhengzhou University, China, 2016(in Chinese). 江志强. TBM盘形滚刀热处理工艺的数值模拟与刀圈材料性能研究. 硕士学位论文, 郑州大学, 2016. 22 Zhang Z J, Xie H, Lin G D, et al. Cemented Carbide, 2013, 30(6), 326(in Chinese). 张忠健, 谢浩, 林国标, 等.硬质合金, 2013, 30(6), 326. 23 Meng L C. Study on the Micro-structures and properties of the steel for disc cutter rings of TBM. Master's Thesis, Northeastern University, China, 2018(in Chinese). 孟令超. 盾构机滚刀刀圈用钢的组织与性能研究. 硕士学位论文, 东北大学, 2018. 24 Jia L H, Shang Y, Long W M, et al. Journal of Central South University (Science and Technology), 2020, 51(10), 2730(in Chinese). 贾连辉, 尚勇, 龙伟民, 等.中南大学学报(自然科学版), 2020, 51(10), 2730. 25 Jiang J Z, Wang K, Guo H, et al. Tribology, 2021, 41(1), 17(in Chinese). 蒋金哲, 王锴, 郭浩, 等.摩擦学学报, 2021, 41(1), 17. 26 Xia Y M, Cong G Q, Chen L, et al. Hot Working Technology, 2017, 46(1), 120(in Chinese). 夏毅敏, 丛国强, 陈雷, 等.热加工工艺, 2017, 46(1), 120. 27 Xia Y M, Zhang X Y, Zeng G Y, et al. Journal of Harbin Engineering University, 2019, 40(2), 374(in Chinese). 夏毅敏, 张小云, 曾桂英, 等.哈尔滨工程大学学报,2019,40(2),374. 28 Zhang X Y, Xia J Y, Tong L, et al. Journal of Plasticity Engineering, 2018, 25(4), 53(in Chinese). 张小云, 夏婧怡, 仝磊, 等.塑性工程学报, 2018, 25(4), 53. 29 Ma C B.Forging & Stamping Technology, 2019, 44(7), 7(in Chinese). 麻成标.锻压技术, 2019, 44(7), 7. 30 Yan H, Ruan X M, Chen L, et al. Hot Working Technology, 2013, 42(10), 191(in Chinese). 闫洪, 阮先明, 陈磊, 等.热加工工艺, 2013, 42(10), 191. 31 Chen H, Zhang Y X, Gao W, et al. Hot Working Technology, 2017, 46(20), 208(in Chinese). 陈欢, 张银霞, 郜伟, 等.热加工工艺, 2017, 46(20), 208. 32 Xia Y M, Zhang R, Cong G Q, et al. Hot Working Technology, 2016, 45(22), 160(in Chinese). 夏毅敏, 张睿, 丛国强, 等. 热加工工艺, 2016, 45(22), 160. 33 Yin K Y, Zuo P P, He X J, et al. Heat Treatment of Metals, 2017, 42(3), 57(in Chinese). 印康莹, 左鹏鹏, 何西娟, 等.金属热处理, 2017, 42(3), 57. 34 Yu Q Z, Long W Y, Yang X Y, et al. Hot Working Technology, 2020, 49(12), 150(in Chinese). 于庆增, 龙伟漾, 杨兴亚, 等.热加工工艺, 2020, 49(12), 150. 35 Wei S Y, Peng W Y, Chen B, et al. Materials Reports, 2020, 34(9), 9143(in Chinese). 魏仕勇, 彭文屹, 陈斌, 等.材料导报, 2020, 34(9), 9143. 36 Su D F, Xu L. Journal of Chongqing University of Technology(Natural Science), 2020, 34(8), 128(in Chinese). 苏德发, 许磊. 重庆理工大学学报(自然科学), 2020, 34(8), 128. 37 Cui W Y, Bai G T, Ye H, et al. Journal of Chongqing University of Technology(Natural Science), 2018, 32(1), 143(in Chinese). 崔文语, 柏贵婷, 叶宏, 等. 重庆理工大学学报(自然科学), 2018, 32(1), 143. 38 Wang Y Y, Chai L J, Wu L, et al. Journal of Chongqing University of Technology(Natural Science), 2020, 34(9), 159(in Chinese). 王月圆, 柴林江, 吴璐, 等. 重庆理工大学学报(自然科学), 2020, 34(9), 159. 39 Hou S X, Ren C X, Wu C, et al. Materials Reports, 2021, 35(Z1), 352(in Chinese). 侯锁霞, 任呈祥, 吴超, 等.材料导报, 2021, 35(Z1), 352. 40 Dong S Y, Ma Y Z, Xu B S, et al. Materials Reports, 2006(6), 5(in Chinese). 董世运, 马运哲, 徐滨士, 等.材料导报, 2006(6), 5. 41 Jiang W H, Kovacevic R.Journal of Materials Processing Technology, 2007, 186(1-3), 331. 42 Telasang G, Majumdar J D, Wasekar N, et al. Metallurgical and Mate-rials Transactions A, 2015, 46(5), 2309. 43 Lu J Z, Cao J, Lu H F, et al. Surface and Coatings Technology, 2019, 369, 228. 44 Han B, Lin J, Han X, et al. Surface Engineering, 2021, 37(8), 982. 45 Ye H, Lei L P, Yu W X, et al. High Power Laser and Particle Beams, 2017, 29(2), 140(in Chinese). 叶宏, 雷临苹, 喻文新, 等.强激光与粒子束, 2017, 29(2), 140. 46 Pham T H N, Zhang X W, Wang C Q, et al. Transactions of the China Welding Institution, 2013, 29(2), 27(in Chinese). 范氏红娥, 张晓伟, 王传琦, 等.焊接学报, 2013, 29(2), 27. 47 Wang G, Zhang J, Shu R, et al. International Journal of Refractory Metals and Hard Materials, 2019, 81, 63. 48 Li C, Yang X, Wang S, et al. Coatings, 2020, 10(2), 176. 49 Huang S W, Nolan D, Brandt M.Surface and Coatings Technology, 2003, 165(1), 26. 50 Huang S W, Samandi M, Brandt M.Wear, 2004, 256(11-12), 1095. 51 Wu P, Du H M, Chen X L, et al. Wear, 2004, 257(1-2), 142. 52 Chen C J, Xu X, Cao Q, et al. Lasers in Engineering (Old City Publi-shing), 2012, 23(5),341. 53 Paul C P, Mishra S K, Tiwari P, et al. Optics & Laser Technology, 2013, 50, 155. 54 Bansal A, Zafar S, Sharma A K.Journal of Materials Engineering and Performance, 2015, 24(10), 3708. 55 Ma Q S, Li Y J, Wang J, et al. Materials & Design, 2016, 92, 897. 56 Yan K, Lu C J, Zhang M, et al. Applied Laser, 2017, 37(2), 175(in Chinese). 严凯, 陈长军, 张敏, 等.应用激光, 2017, 37(2), 175. 57 Guo N. Investigation on microstructure and properties of gradient coating prepared by laser cladding on H13 steel. Master's Thesis, Northeastern University, China, 2014(in Chinese). 郭娜. H13钢表面激光熔覆梯度涂层及其组织与性能研究. 硕士学位论文, 东北大学, 2014. 58 Zhao X Y. Research on metal based ceramic composite coatings and the wear resistance prepared by laser cladding on H13 die steel. Master's Thesis, Jinan University, China, 2016(in Chinese). 赵雪阳. H13钢表面激光熔覆制备金属基陶瓷复合涂层及其耐磨性的研究. 硕士学位论文, 暨南大学, 2016. 59 Mao X. Study on laser cladding wear-resistance antifriction material on H13 steel and remanufacturing. Master's Thesis, Wuhan University of Technology, China, 2014(in Chinese). 毛星. H13钢耐磨减摩激光熔覆层材料及再制造研究. 硕士学位论文, 武汉理工大学, 2014. 60 Wang Y J. Study on microstructure and wear resistance of H13 gradient coating sprayed by supersonic flame. Master's Thesis, Yanshan University, China, 2018(in Chinese). 王依敬. H13表面超音速火焰喷涂梯度涂层组织与耐磨性研究. 硕士学位论文, 燕山大学, 2018. 61 Han J C. Research on surface thermal spring of enhancing high-temperature wear resistance of H13 steel. Master's Thesis, Yanshan University, China, 2017(in Chinese). 韩金成. 表面热喷涂对提高H13钢高温耐磨性的研究. 硕士学位论文, 燕山大学, 2017. 62 Xia Z Y. Research and application of plasma surface modification for subway shield machine cutter. Master's Thesis, Beijing Jiaotong University, China, 2007(in Chinese). 夏志迎. 地铁盾构刀具等离子体材料表面改性研究及应用. 硕士学位论文, 北京交通大学, 2007. 63 Duan S. Study of Nickel based carbide coatings on cutter ring material for TBM hob by laser cladding. Master's Thesis, Shijiazhuang Tiedao University, China, 2016(in Chinese). 段松. 盾构机滚刀刀圈材料激光熔覆镍基硬质合金的研究. 硕士学位论文, 石家庄铁道大学, 2016. 64 Duan W J, Li Z, Wang H P, et al. Surface Technology, 2021, 50(1), 313(in Chinese). 段文军, 李贞, 王好平, 等.表面技术, 2021, 50(1), 313. 65 Hu D W, Liu Y, Chen H, et al. Surface and Coatings Technology, 2021, 405, 126599. 66 Hu D W, Liu Y, Chen H, et al. Surface and Coatings Technology, 2020, 404, 126432. 67 Hu D W, Liu Y, Chen H, et al. Ceramics International, 2021, 47, 23194. 68 Hu D W, Liu Y, Chen H, et al. Optics & Laser Technology, 2021, 142, 107210. 69 Agrawal A K, Chattopadhyaya S, Murthy V, et al. Symmetry, 2020, 12(3), 471. 70 Wang Z Y, Liu C L, Jiang Y S, et al. KSCE Journal of Civil Enginee-ring, 2022, 26(3),1439. 71 Hassanpour J.Tunnelling and Underground Space Technology, 2018, 75, 90. 72 Sun Z C, Zhao H L, Hong K R, et al. Tunnelling and Underground Space Technology, 2019, 85, 92. 73 Su W L, Li X G, Jin D L, et al. Wear, 2020, 446, 203190. 74 Zhang X H, Xia Y M, Zhang Y C, et al. Wear, 2017, 392, 109. 75 Lin L K, Xia Y M, Mao Q S, et al. Tribology Transactions, 2018, 61(5), 920. 76 Zhang X H, Lin L K, Xia Y M, et al. Tunnelling and Underground Space Technology, 2018, 82, 346. 77 Fu J, Zeng G Y, Zhang H, et al. Engineering Failure Analysis, 2022,134,106076. 78 Tian J Y, Hu Y, Liu X, et al. Surface Topography-Metrology and Properties, 2020,8(2), 025003. 79 Li Z. Wear properties of Ni-based WC coating prepared on the surface of shield disc cutter material. Master's Thesis, Southwest Jiaotong University, China, 2020(in Chinese). 李贞. 盾构滚刀材料表面镍基碳化钨涂层磨损特性研究. 硕士学位论文, 西南交通大学, 2020. 80 莫继良, 孙瑞雪, 王好平, 等. 中国专利, ZL201911421084.5, 2021. 81 莫继良, 龙腾, 段文军, 等. 中国专利, ZL201911420857.8, 2021. 82 莫继良, 龙腾, 章龙管, 等. 中国专利, ZL201911412852.0, 2021. 83 莫继良, 勾斌, 段文军, 等. 中国专利, ZL201911412809.4, 2021. |
|
|
|