基于超声红外热波技术的再制造零件裂纹检测研究现状

doi:10.11896/cldb.21030195

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Abstract Remanufacturing is a continuation of manufacturing, and the remanufacturing part consists of a coated layer and a substrate that has already been served. The addition of heterogeneous materials and secondary servicing makes maintaining the safety of remanufactured parts a considerable challenge. Identifying and characterizing defects in remanufactured parts is thus an essential consideration for the safety evaluation of remanufactured parts. Ultrasonic infrared thermal wave technology uses ultrasonic excitation for energy conversion and heat conduction. The latter function uses infrared heat maps on the surface and near-surface of the material to inversely characterize the structure of defects, and is a very important research direction in thermal nondestructive testing (NDT) technology. However, the existence of coating layers from remanufacturing poses some theoretical problems to using infrared thermal wave technology for the evaluation and characterization of cracks in remanufactured parts. Therefore, in this paper, we systematically review the characteristics of remanufactured parts and the associated detection mechanisms that use ultrasonic infrared thermal waves. The current status of research on the coupling heat generation mechanisms of low-frequency ultrasonic vibration energy and crack defects have been reviewed in detail. Among the different mechanisms studied, the friction heat generation mechanism has received more theoretical support and experimental verification. To a lesser extent, this review considers the law of transient conduction of abnormal internal thermal signals to the surface. By applying various ultrasonic infrared thermal wave identification theories, it is possible to synergistically improve the identification and accurate characterization of abnormal surface thermal waves. The study also considers the current status of research on the detection of surface crack, interfacial crack, and substrate crack. Finally, the application of ultrasonic infrared thermal wave technology in defect detection for remanufactured parts is discussed, and the associated problems to be solved are briefly outlined.

Key words： ultrasonic infrared thermal wave technology remanufacturing nondestructive testing crack heat generation thermal image reconstruction

Published: Online: 2023-03-27

CLC number:

TG115

Fund:Nanchong City-Southwest Petroleum University City-School Science and Technology Strategic Cooperation Special Fund Project (SXQHJH034;SXQHJH027) and the First Batch of Industry-University Cooperation Collaborative Education Projects of the Ministry of Education in 2021(202101398047, 202102500012).

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	WEN Feijuan
	WEN Qifei
	LONG Zhang
	PU Jingchen
	DENG Rong

Cite this article:

WEN Feijuan,WEN Qifei,LONG Zhang, et al. Research Status of Ultrasonic Infrared Thermal Wave Technology in Crack Detection for Remanufactured Parts[J]. Materials Reports, 2023, 37(6): 21030195-8.

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http://www.mater-rep.com/EN/10.11896/cldb.21030195 OR http://www.mater-rep.com/EN/Y2023/V37/I6/21030195

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