复合材料Tufting缝合技术的研究进展

doi:10.11896/cldb.20070094

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Abstract By introducing reinforcing fibers in the thickness direction of the prefabricated fabric, the stitching technology can change 2D lay-up compo-sites into quasi-3D composites, which significantly improves the delamination resistance and damage tolerance of the composites, and is widely used in military and civil applications. However, since the stitching technique requires a large operating space between the upper and lower parts of the sewing machine, which poses a higher challenge to the stitching equipment, and the through-thickness stitching threads reduce the in-plane properties of the resulting composite, the production and preparation of high-performance fiber-reinforced composites can be greatly limited. In this case, a new one-side stitching technique has come into being.
Tufting suture is a kind of one-side stitching technique in which a Tufting needle carries the thread from one side of the prefabricated fabric through a piercing and retracting motion, leaving the thread inside the fabric by friction without tension. This technology saves operation space, reduces the development cost of large-scale stitching equipment, and reduces the defects of composite materials, providing a solution for the sewing of shaped large thickness fabrics, making it a highly promising Z-directional reinforcement technology for composite materials.
The Tufting suture technique field mainly focuses on three aspects: automated Tufting suture technology, forming technology of prefabricated fabrics, and the preparation and characterization techniques of tufted composite materials. In recent years, the size, complexity, preparation, and for-ming efficiency of tufted composite materials have been greatly improved. However, Tufting suture technology has certain limitations in terms of quality stability, efficiency, structure, and the size of composite materials, and it is difficult to achieve widespread industrial products and applications.
This paper mainly reviews the development status of Tufting suture technology, the types of Tufting suture devices, and the latest technological progress. The influence of Tufting suture parameters on the formation and performance of fabric preforms are analyzed, and the characterization analysis of mechanical properties and micro-damage of the Tufting composite are summarized. Finally,urgent problems and some main directions in this field are proposed.

Key words： Tufting suture friction composite structure laminate prefabricated fabrics

Published: 10 December 2021 Online: 2021-12-23

CLC number:

TB33

Fund:Key Projects of Scientific Research Program of Tianjin Education Commission (2019ZD03), the National Natural Science Foundation of China (11802203) and Program for Innovation Team in colleges of Tianjin (TD13-5043)

Corresponding Authors: wuning@tiangong.edu.cn

About author: Hongyu Yang received his B.E. degree in textile engineering from Yancheng Institute of Technology in 2018. He is currently pursuing his master's degree in the School of Textile Science and Engineering, Tianjin Polytechnic University under the supervision of associate researcher Ning Wu. His research focuses on the interlaminar properties of stitched composites.
Ning Wu obtained his Ph.D. degree from Jiangnan University in 2010. He is currently an associate research professor and doctoral supervisor in Institute of Compo-site Materials, Tianjin Polytechnic University. He was selected for Tianjin 131 Innovative Personnel Training project level three in 2014. He performed collaborative research in 2008—2009 in GATE CH(Georgia Institute of Technology) in the USA as a joint-training Ph.D. candidate. During 2015—2016, he was awarded funding from the China scholarship council to do research work in Advanced Composite Material Laboratory in USB (University of British Columbia) in Canada. He has published more than 40 journal papers as first author or corresponding author, applied 7 national invention patents and 3 of them were authorized. His research interests focus on Interlayer functional construction of composite materials, the surfaces and interfaces of high-performance fiber, textile composite material et al. In recent years, he has hosted the National Natural Science Foundation project, Tianjin Science and Technology project, and National Defense Military projects.

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Cite this article:

YANG Hongyu,WU Ning,WANG Yu, et al. The Application of Tufting Suture Technology on Composite Structures:a Review[J]. Materials Reports, 2021, 35(23): 23219-23228.

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http://www.mater-rep.com/EN/10.11896/cldb.20070094 OR http://www.mater-rep.com/EN/Y2021/V35/I23/23219

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