激光熔覆制备抗冲蚀磨损镍基复合涂层的研究进展

doi:10.11896/cldb.20040143

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Abstract Erosion wear is the damage phenomenon of material surface caused by the impact of fluid or fluid containing solid particles. Cladding the powders on the surface of traditional materials can effectively improve the surface properties, inhibit the damage rate of the materials and reduce the manufacturing cost. The coating prepared by laser cladding has many advantages such as high bonding strength, low dilution ratio and small thermal effect to substrate. It can be used to solve erosion wear problem of the parts used in bad environment, and has a good application prospect.
The cladding materials mainly include three systems namely iron, cobalt and nickel based. Among them, the Fe-based coating possesses good wear resistance and lower cost, but it is prone to form crack defects, and has poor self-fluxing and oxidation resistance. The Co-based powder has excellent wear and corrosion resistance, yet the price is expensive. The nickel-based coating holds excellent oxidation resistance at high temperature, good wear and corrosion resistance, and the price is suitable. Therefore, the nickel-based coating shows obvious comprehensive advantage and bright application prospect.
Many researchers at home and abroad have improved the performance of nickel-based composite coating by adjusting the composition of nic-kel-based alloy powder and the process parameters of laser cladding, such as adding hard ceramic phase particles or appropriate elements to Ni based powders to enhance the properties of the Ni coating. The major hard phase particles include WC, Al₂O₃, SiC, TiC, etc. Some researchers have studied Ni-aluminum alloy compounds to enhance the corrosion resistance of coating. Some researchers have tried to introduce rare earth elements to generate stable compounds, in order to improve the performance of the coating.The influence of process parameters on the coating performance have been explored by researchers. Besides, some researchers have prepared nickel-based coating on slurry pumps, oil pumps, turbines, and other parts, which significantly enhances their wear and corrosion performance.
In this paper, the research progress of laser cladding Ni-based composite coating is reviewed, the existing problems are pointed out, and the future research direction is prospected. This will provide a reference for the further study of nickel-based composite coating and its extended application under the erosion wear condition.

Key words： laser cladding nickel-based composite coating process parameters erosion wear

Published: 31 August 2021

CLC number:

TG174.44

Fund:National Natural Science Foundation of China (51275156), Open Project of State Key Laboratory of Solid Lubrication, (LSL-1702) and the Fundamental Research Funds for the Universities of Henan Pro-vince (NSFRF170502).

About author:: Ying Li, she is a postgraduate in School of Materials Science and Engineering, Henan Polytechnic University. At present,the main research is laser surface modification and erosion wear resistant property of materials.
Ping Li, he is a professor in School of Materials Science and Engineering, Henan Polytechnic University. He received Ph.D. degree from Huazhong University of Science and Technology in 2006.His main research fields include theory and protection of friction and wear, corrosion and fracture, manufacturing technology of advanced materials. He has published more than 70 journal papers,applied 30 national patents and has won more than 20 national patent.He obtained 5 science and technology progress awards of province and ministry,and performed more than 10 projects,including the National Natural Science Foundation of China (General Program), provincial or ministry level projects.

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Cite this article:

LI Ying,LI Ping. Research Progress on Erosion Wear Resistant Nickel-based CompositeCoatings Prepared by Laser Cladding[J]. Materials Reports, 2021, 35(15): 15162-15168.

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http://www.mater-rep.com/EN/10.11896/cldb.20040143 OR http://www.mater-rep.com/EN/Y2021/V35/I15/15162

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