Please wait a minute...
《材料导报》期刊社  2017, Vol. 31 Issue (20): 87-91    https://doi.org/10.11896/j.issn.1005-023X.2017.020.019
  材料研究 |
X65管线钢管闪光对焊工艺参数对焊接接头力学性能和缺陷的影响*
赵朋成1, 刘振伟1, 王璐璐1, 高世一2, 王振民3
1 青岛科技大学机电工程学院,表面工程研究所,青岛 266061;
2 广东省焊接技术研究所,广州 510641;
3 华南理工大学机械与汽车工程学院,广州 510641
Influences of Welding Parameters on Mechanical Properties of Joints and Welding Defects of X65 Pipeline Tubes by Flash Butt Welding
ZHAO Pengcheng1, LIU Zhenwei1, WANG Lulu1, GAO Shiyi2, WANG Zhenmin3
1 Institute of Surface Engineering, College of Electromechanical Engineering, Qingdao University of Science andTechnology, Qingdao 266061;
2 Guangdong Institute of Joining Technology, Guangzhou 510641;
3 School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641
下载:  全 文 ( PDF ) ( 2075KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 利用正交试验法,研究了焊接工艺参数对X65管线钢管闪光对焊焊接接头力学性能的影响。正交试验中选择激发闪光阶段烧化量、稳定闪光阶段烧化量、稳定闪光阶段焊接电流、加速闪光阶段闪光速度作为试验因素,焊接接头抗拉强度、塑性和低温冲击韧性作为焊接工艺的评价指标,得到了最优的焊接工艺参数。接头的金相分析表明,焊接的高热输入使接头焊缝区和部分热影响区的晶粒粗化,形成魏氏组织,降低了接头的冲击韧性。刻槽锤断试验表明,灰斑缺陷内部和边缘的密集裂纹导致接头脆性解理断裂。加速闪光阶段优化的闪光速度有利于减少焊缝区内的缺陷并提高接头的力学性能。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
赵朋成
刘振伟
王璐璐
高世一
王振民
关键词:  闪光对焊  X65管线钢  工艺参数  接头性能  焊接缺陷    
Abstract: Influences of welding parameters on mechanical properties of joints for flash butt welding of X65 pipeline tubes were analyzed by the orthogonal test. In the test, welding parameters including the excitation flash stage burnt, stable flash stage burnt, welding current of stable flash stage and flash speed of accelerating flash stage were examined, while the strength, plasticity, toughness and impact toughness of joints were used as the evaluation index of welding process. The optimal welding parameters were obtained. The metallographic analysis of joints indicates that the high heat input in weld zone (WZ) and partial heat affected zone (HAZ) result in the coarsening of grains of joints and formation of Widmanstatten structure, thus the impact toughness of joints decreases. The Nick-Break tests show that the broken mode of joints is the brittle cleavage fracture because of intensive cracks distributed across flat spots and their boundaries in joints. The optimized acceleration speed of the flash phase is beneficial for the reduction of defects in the weld zone and the enforcement of mechanical properties of joints.
Key words:  flash butt welding    X65 pipeline steel    process parameters    joint property    welding defect
出版日期:  2017-10-25      发布日期:  2018-05-05
ZTFLH:  TG115.28  
基金资助: *国家自然科学基金(51375173);广东省现代焊接技术重点实验室开放基金课题
作者简介:  赵朋成:男,1972年生,博士,副教授,主要从事焊接设备及焊接工艺的研究 E-mail:Pczhao@qust.edu.cn 王振民:通讯作者,男,1974年生,博士,教授,主要从事现代焊接工艺及设备方面的研究 E-mail:wangzhm@scut.edu.cn
引用本文:    
赵朋成, 刘振伟, 王璐璐, 高世一, 王振民. X65管线钢管闪光对焊工艺参数对焊接接头力学性能和缺陷的影响*[J]. 《材料导报》期刊社, 2017, 31(20): 87-91.
ZHAO Pengcheng, LIU Zhenwei, WANG Lulu, GAO Shiyi, WANG Zhenmin. Influences of Welding Parameters on Mechanical Properties of Joints and Welding Defects of X65 Pipeline Tubes by Flash Butt Welding. Materials Reports, 2017, 31(20): 87-91.
链接本文:  
https://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.020.019  或          https://www.mater-rep.com/CN/Y2017/V31/I20/87
1 Huang Shaobo, Hu Qiang, Li Shasha, et al. Effect of pre-deformation on miscrostructures and mechanical properties of X90 pipeline steel[J]. Mater Rev: Res, 2016,30(5):100(in Chinese).
黄少波, 胡强, 李沙沙, 等. 预变形对X90管线钢显微组织和力学性能的影响[J]. 材料导报:研究篇, 2016,30(5):100.
2 Zhang Junlei, Yang Mei, Hu Qiang, et al. Effect of tempering temperature on microstructure and properties of X90 pipeline steel welded joint[J]. Mater Rev: Res, 2016,30(8):78(in Chinese).
张军磊, 杨眉, 胡强, 等. 回火温度对X90管线钢焊接接头组织性能的影响[J]. 材料导报:研究篇, 2016,30(8):78.
3 Qi Liang, Peng Kai, Cai Wencai, et al. Austenite grain growth behavior of X120 pipeline steel[J]. Mater Rev: Res, 2016,30(3):137(in Chinese).
齐亮, 彭凯, 蔡文彩, 等. X120管线钢奥氏体长大规律研究[J]. 材料导报: 研究篇, 2016,30(3):137.
4 Zhang Feng, Wang Changjiang, Zhao Yongqiang, et al. Tandem automatic welding technology for oil and gas pipe-lines[J]. Trans China Weld Inst, 2014,35(7):72(in Chinese).
张锋, 王长江, 赵勇强, 等. 油气管道全位置单枪双丝自动焊接技术[J]. 焊接学报, 2014,35(7):72.
5 Kim D C, So W J, Kang M J. Effect of flash butt welding parameters on weld quality of mooring chain[J]. Arch Mater Sci Eng, 2009,38(2):112.
6 etinkaya C, Arabaci U. Flash butt welding application on 16MnCr5 chain steel and investigations of mechanical properties[J]. Mater Des, 2006,27(10):1187.
7 Xi C, Sun D, Xuan Z, et al. Microstructures and mechanical properties of flash butt welded high strength steel joints[J]. Mater Des, 2016,96(4):506.
8 Kuroda T, Ikeuchi K, Ikeda H. Flash butt resistance welding for duplex stainless steels[J]. Vacuum, 2006,80(11):1331.
9 Wang W, Shi Y, Lei Y, et al. FEM simulation on microstructure of DC flash butt welding for an ultra-fine grain steel[J].J Mater Process Technol, 2005,161(3):497.
10Yan Chunyan,Zhang Genyuan,Liu Cuiying. Numerical simulation of hydrogen distribution in welded joint of X80 pipeline steel[J]. Trans China Weld Inst, 2015,36(9):103(in Chinese).
严春妍, 张根元, 刘翠英. X80管线钢焊接接头氢分布的数值模拟[J]. 焊接学报, 2015,36(9):103.
11Gao Shiyi, ShengAn, Guo Chunfu, et al. On-line monitoring and process control of X65 steel pipeline flash butt welding[J]. Trans China Weld Inst, 2016,37(6):59(in Chinese).
高世一, 盛安, 郭春富, 等. X65管闪光对焊过程在线监测及工艺控制[J]. 焊接学报, 2016,37(6):59.
12Miller W S, Humphreys F J. Strengthening mechanisms in particulate metal matrix composites[J]. Scr Metall Mater, 1991,25(1):33.
[1] 邱飒蔚, 蒋家传, 叶拓, 张越, 雷贝, 王涛. AA7075-T6铝合金电阻点焊工艺参数优化研究[J]. 材料导报, 2024, 38(17): 23120177-8.
[2] 吴船江, 张亮, 王曦, 陈晨, 卢晓. 陶瓷钎焊用钎料的国内外研究进展[J]. 材料导报, 2024, 38(16): 23050146-17.
[3] 傅邦杰, 彭文飞, 林龙飞, 李贺, 邵熠羽, 朱盛明. 差温轧制6063/7072铝合金复合板有限元模拟及翘曲影响因素[J]. 材料导报, 2024, 38(15): 23100223-8.
[4] 蔡锦文, 冯可芹, 王海波, 刘艳芳, 陈思潭. 表面修饰石墨烯制备工艺及其在金属材料中的应用研究[J]. 材料导报, 2024, 38(1): 22060277-6.
[5] 董浩, 乔丽学, 曹睿, 王彩芹, 车洪艳, 王铁军, 闫英杰. 热处理工艺对M390/304闪光对焊焊接接头微观组织及力学性能的影响[J]. 材料导报, 2023, 37(24): 22050290-6.
[6] 赵燕春, 张林浩, 师自强, 李文生, 张东, 寇生中. 304不锈钢表面激光熔覆铁基中熵合金涂层组织性能研究[J]. 材料导报, 2023, 37(19): 22050201-7.
[7] 代一博, 罗兵兵, 房卫萍, 易耀勇, 胡永俊, 易朋. 高碳铬不锈钢电子束焊接头性能研究[J]. 材料导报, 2023, 37(17): 22040270-5.
[8] 梁梦, 黎振华, 刘美红, 罗心磊, 解靖伟. 选区激光熔化Fe-10Cu合金成形工艺优化研究[J]. 材料导报, 2023, 37(14): 21110123-7.
[9] 王恒星, 秦芳诚, 齐会萍, 汪扬波, 王于金. 双金属层状构件界面结合的模拟与实验研究进展[J]. 材料导报, 2023, 37(14): 21120136-12.
[10] 陈远豪, 肖黎, 梁昌兴, 罗月婷, 龚恒翔. 基于SnO2∶Sb薄膜沉积工艺参数优化的支持向量回归分析[J]. 材料导报, 2023, 37(11): 21120097-6.
[11] 方乃文, 黄瑞生, 武鹏博, 尹立孟, 龙伟民, 徐锴, 曹浩, 邹吉鹏. 钛合金窄间隙激光填丝焊接工艺及接头组织性能分析[J]. 材料导报, 2023, 37(10): 22010253-1.
[12] 王玉龙, 王周福, 王玺堂, 刘浩, 马妍. 连铸用铝碳耐火材料微结构调控研究进展[J]. 材料导报, 2023, 37(1): 20090128-10.
[13] 侯锁霞, 赵江昆, 李强, 何丽娜, 张好强. 对激光熔覆形成缺陷的影响因素的探究[J]. 材料导报, 2022, 36(Z1): 22030105-4.
[14] 杨凯欣, 孙文磊, 肖奇, 邢学峰, 陈子豪. 基于田口灰色关联法对Fe06-15%TiC熔覆层激光工艺参数的优化[J]. 材料导报, 2022, 36(24): 21080157-9.
[15] 陈刚, 邓人钦, 薛伟, 孙瑜蔓, 田茂森, 唐啸天. 硬质合金与钢焊接的研究进展[J]. 材料导报, 2022, 36(22): 20120018-9.
[1] Wei ZHOU, Xixi WANG, Yinlong ZHU, Jie DAI, Yanping ZHU, Zongping SHAO. A Complete Review of Cobalt-based Electrocatalysts Applying to Metal-Air Batteries and Intermediate-Low Temperature Solid Oxide Fuel Cells[J]. Materials Reports, 2018, 32(3): 337 -356 .
[2] Dongyong SI, Guangxu HUANG, Chuanxiang ZHANG, Baolin XING, Zehua CHEN, Liwei CHEN, Haoran ZHANG. Preparation and Electrochemical Performance of Humic Acid-based Graphitized Materials[J]. Materials Reports, 2018, 32(3): 368 -372 .
[3] Yunzi LIU,Wei ZHANG,Zhanyong SONG. Technological Advances in Preparation and Posterior Treatment of Metal Nanoparticles-based Conductive Inks[J]. Materials Reports, 2018, 32(3): 391 -397 .
[4] Bingwei LUO,Dabo LIU,Fei LUO,Ye TIAN,Dongsheng CHEN,Haitao ZHOU. Research on the Two Typical Infrared Detection Materials Serving at Low Temperatures: a Review[J]. Materials Reports, 2018, 32(3): 398 -404 .
[5] Yingke WU,Jianzhong MA,Yan BAO. Advances in Interfacial Interaction Within Polymer Matrix Nanocomposites[J]. Materials Reports, 2018, 32(3): 434 -442 .
[6] Zhengrong FU,Xiuchang WANG,Qinglin JIN,Jun TAN. A Review of the Preparation Techniques for Porous Amorphous Alloys and Their Composites[J]. Materials Reports, 2018, 32(3): 473 -482 .
[7] Fangyuan DONG,Shansuo ZHENG,Mingchen SONG,Yixin ZHANG,Jie ZHENG,Qing QIN. Research Progress of High Performance ConcreteⅡ: Durability and Life Prediction Model[J]. Materials Reports, 2018, 32(3): 496 -502 .
[8] Lixiong GAO,Ruqian DING,Yan YAO,Hui RONG,Hailiang WANG,Lei ZHANG. Microbial-induced Corrosion of Concrete: Mechanism, Influencing Factors,Evaluation Indices, and Proventive Techniques[J]. Materials Reports, 2018, 32(3): 503 -509 .
[9] Ningning HE,Chenxi HOU,Xiaoyan SHU,Dengsheng MA,Xirui LU. Application of SHS Technique for the High-level Radioactive Waste Disposal[J]. Materials Reports, 2018, 32(3): 510 -514 .
[10] Haoran CHEN, Yingdong XIA, Yonghua CHEN, Wei HUANG. Low-dimensional Perovskites: a Novel Candidate Light-harvesting Material for Solar Cells that Combines High Efficiency and Stability[J]. Materials Reports, 2018, 32(1): 1 -11 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed