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《材料导报》期刊社  2017, Vol. 31 Issue (20): 87-91    https://doi.org/10.11896/j.issn.1005-023X.2017.020.019
  材料研究 |
X65管线钢管闪光对焊工艺参数对焊接接头力学性能和缺陷的影响*
赵朋成1, 刘振伟1, 王璐璐1, 高世一2, 王振民3
1 青岛科技大学机电工程学院,表面工程研究所,青岛 266061;
2 广东省焊接技术研究所,广州 510641;
3 华南理工大学机械与汽车工程学院,广州 510641
Influences of Welding Parameters on Mechanical Properties of Joints and Welding Defects of X65 Pipeline Tubes by Flash Butt Welding
ZHAO Pengcheng1, LIU Zhenwei1, WANG Lulu1, GAO Shiyi2, WANG Zhenmin3
1 Institute of Surface Engineering, College of Electromechanical Engineering, Qingdao University of Science andTechnology, Qingdao 266061;
2 Guangdong Institute of Joining Technology, Guangzhou 510641;
3 School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641
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摘要 利用正交试验法,研究了焊接工艺参数对X65管线钢管闪光对焊焊接接头力学性能的影响。正交试验中选择激发闪光阶段烧化量、稳定闪光阶段烧化量、稳定闪光阶段焊接电流、加速闪光阶段闪光速度作为试验因素,焊接接头抗拉强度、塑性和低温冲击韧性作为焊接工艺的评价指标,得到了最优的焊接工艺参数。接头的金相分析表明,焊接的高热输入使接头焊缝区和部分热影响区的晶粒粗化,形成魏氏组织,降低了接头的冲击韧性。刻槽锤断试验表明,灰斑缺陷内部和边缘的密集裂纹导致接头脆性解理断裂。加速闪光阶段优化的闪光速度有利于减少焊缝区内的缺陷并提高接头的力学性能。
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赵朋成
刘振伟
王璐璐
高世一
王振民
关键词:  闪光对焊  X65管线钢  工艺参数  接头性能  焊接缺陷    
Abstract: Influences of welding parameters on mechanical properties of joints for flash butt welding of X65 pipeline tubes were analyzed by the orthogonal test. In the test, welding parameters including the excitation flash stage burnt, stable flash stage burnt, welding current of stable flash stage and flash speed of accelerating flash stage were examined, while the strength, plasticity, toughness and impact toughness of joints were used as the evaluation index of welding process. The optimal welding parameters were obtained. The metallographic analysis of joints indicates that the high heat input in weld zone (WZ) and partial heat affected zone (HAZ) result in the coarsening of grains of joints and formation of Widmanstatten structure, thus the impact toughness of joints decreases. The Nick-Break tests show that the broken mode of joints is the brittle cleavage fracture because of intensive cracks distributed across flat spots and their boundaries in joints. The optimized acceleration speed of the flash phase is beneficial for the reduction of defects in the weld zone and the enforcement of mechanical properties of joints.
Key words:  flash butt welding    X65 pipeline steel    process parameters    joint property    welding defect
               出版日期:  2017-10-25      发布日期:  2018-05-05
ZTFLH:  TG115.28  
基金资助: *国家自然科学基金(51375173);广东省现代焊接技术重点实验室开放基金课题
作者简介:  赵朋成:男,1972年生,博士,副教授,主要从事焊接设备及焊接工艺的研究 E-mail:Pczhao@qust.edu.cn 王振民:通讯作者,男,1974年生,博士,教授,主要从事现代焊接工艺及设备方面的研究 E-mail:wangzhm@scut.edu.cn
引用本文:    
赵朋成, 刘振伟, 王璐璐, 高世一, 王振民. X65管线钢管闪光对焊工艺参数对焊接接头力学性能和缺陷的影响*[J]. 《材料导报》期刊社, 2017, 31(20): 87-91.
ZHAO Pengcheng, LIU Zhenwei, WANG Lulu, GAO Shiyi, WANG Zhenmin. Influences of Welding Parameters on Mechanical Properties of Joints and Welding Defects of X65 Pipeline Tubes by Flash Butt Welding. Materials Reports, 2017, 31(20): 87-91.
链接本文:  
http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.020.019  或          http://www.mater-rep.com/CN/Y2017/V31/I20/87
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