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材料导报  2024, Vol. 38 Issue (1): 22050237-9    https://doi.org/10.11896/cldb.22050237
  高分子与聚合物基复合材料 |
纤维增强热塑性复合材料拉挤成型工艺研究进展
赵新涛1, 姜宁1,*, 王明道1, 李骏腾2, 李迪1, 谭洪生3
1 山东理工大学交通与车辆工程学院,山东 淄博 255000
2 山东理工大学机械工程学院,山东 淄博 255000
3 山东理工大学材料科学与工程学院,山东 淄博 255000
Research Progress of Pultrusion Molding Process of Fiber Reinforced Thermoplastic Composites
ZHAO Xintao1, JIANG Ning1,*, WANG Mingdao1, LI Junteng2, LI Di1, TAN Hongsheng3
1 School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, Shandong, China
2 School of Mechanical Engineering, Shandong University of Technology, Zibo 255000, Shandong, China
3 School of Materials Science and Engineering, Shandong University of Technology, Zibo 255000, Shandong, China
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摘要 拉挤成型作为一种连续生产固定截面的热塑性复合材料成型工艺,具有原材料利用率高、生产效率高、废品率低、产品复制性强、可设计等优点,已在轻量化汽车、建筑建材、风电叶片等领域内广泛应用。热塑性树脂基体存在室温下呈固态、熔融状态下流动性差的问题,导致纤维浸渍困难,成为此类成型工艺发展的瓶颈,因此改进拉挤成型工艺的关键集中在纤维浸渍技术上。本文综述了纤维增强热塑性复合材料拉挤成型工艺的研究进展,并根据浸渍方式的不同将热塑性复合材料拉挤成型工艺分为非反应型拉挤成型工艺和反应型拉挤成型工艺,介绍了每种成型工艺的浸渍特点、制备流程以及工艺优化方案,阐述了拉挤成型工艺中不同的纤维浸渍方式对制件质量的影响规律,最后对拉挤成型工艺现存的问题进行了讨论,展望了未来纤维增强热塑性复合材料拉挤成型工艺的发展趋势,为今后拉挤成型工艺的深入研究和开拓创新提供参考。
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赵新涛
姜宁
王明道
李骏腾
李迪
谭洪生
关键词:  纤维增强  浸渍技术  成型工艺  拉挤成型  热塑性复合材料    
Abstract: As a thermoplastic composite molding process for continuous fixed-section composites production, pultrusion process has advantageous cha-racteristics including high raw material utilization rate, high production efficiency, low waste rate, strong replicability, designability, and has been widely used in the field of automotive lightweight designs, construction building materials, wind power blades and others. Thermoplastic resin matrix is a solid substance at room temperature and has poor fluidity in the molten state, so it is difficult to impregnate the fibers, which becomes the bottleneck of the development of pultrusion process. Therefore, the key to improve the pultrusion process is to focus on the fiber impregnation technology. This paper reviews the research progress of pultrusion process of fiber-reinforced thermoplastic composites. The pultrusion process is divided into non-reactive pultrusion and reactive pultrusion according to the different impregnation methods. The impregnation characteristics, manufacture processes and optimization scheme of each molding process are introduced. In addition, the influence law of diffe-rent fiber impregnation methods on the quality of the products in pultrusion process is expounded. Finally, the existing problems of pultrusion process are discussed, and the development trend of pultrusion process for fiber reinforced thermoplastic composites is prospected, which can provide guidance for further research and innovation of pultrusion process.
Key words:  fiber reinforcement    impregnation technology    molding process    pultrusion molding    thermoplastic composite
发布日期:  2024-01-16
ZTFLH:  TB332  
基金资助: 山东省自然科学基金青年项目(ZR2020QA040);科技部博士后基金( 2021M691853)
通讯作者:  姜宁,2018年于同济大学获得博士学位,现为山东理工大学交通与车辆工程学院讲师、硕士研究生导师。主要从事先进复合材料耐久性、复合材料高性能化、汽车轻量化技术及应用等研究工作。先后主持中国博士后基金1项、山东省自然科学基金项目1项,与企业合作完成多项横向课题,参与国家级科研项目3项。发表学术论文10余篇,其中被SCI检索论文8篇。jiangning@sdut.edu.cn   
作者简介:  赵新涛,2021年6月于盐城工学院获得工学学士学位。现为山东理工大学交通与车辆工程学院硕士研究生,在姜宁导师的指导下进行研究。目前主要研究领域为汽车轻量化技术及应用。
引用本文:    
赵新涛, 姜宁, 王明道, 李骏腾, 李迪, 谭洪生. 纤维增强热塑性复合材料拉挤成型工艺研究进展[J]. 材料导报, 2024, 38(1): 22050237-9.
ZHAO Xintao, JIANG Ning, WANG Mingdao, LI Junteng, LI Di, TAN Hongsheng. Research Progress of Pultrusion Molding Process of Fiber Reinforced Thermoplastic Composites. Materials Reports, 2024, 38(1): 22050237-9.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.22050237  或          http://www.mater-rep.com/CN/Y2024/V38/I1/22050237
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