超声波固相增材界面成形机理研究进展

doi:10.11896/cldb.25040009

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Abstract Laminated metal composite materials leverage the advantageous properties of their constituent materials, enabling extensive applications across diverse engineering and industrial domains. Ultrasonic solid-phase additive manufacturing (USAM), as a solid-state additive manufacturing technology, facilitates the solid-state bonding of metal foils at room temperature by utilizing high-frequency vibrational energy. It can not only process various materials for the fabrication of embedded intelligent structures, but also avoids many problems such as thermal stress, thermal deformation, and defects caused by high-temperature processing. Furthermore, ultrasonic solid-phase additive manufacturing enables the integration of layer-by-layer manufacturing with CNC machining into an integrated system, facilitating forming and machining of complex laminated metal composites. This summary briefly elucidates the ultrasonic solid-phase additive manufacturing principle and comprehensively reviews metallurgical bonding mechanisms, microstructural evolution, and defect formation at metal interfaces during ultrasonic solid-phase additive manufactu-ring processing, and analyzes the bonding mechanisms of ultrasonically embedded intelligent structures and the impact of process parameters on the interfacial properties. Finally summarizes the performance enhancement strategies for the laminated metal materials fabricated via ultrasonic solid-phase additive manufacturing and discusses its future development prospects.

Key words： ultrasonic solid-phase additive manufacturing laminated metal composite material interfacial bonding mechanism interfacial microstructural evolution interfacial property

Published: 25 April 2026 Online: 2026-05-06

CLC number:

TG439.9

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	Articles by authors
	LI Zhongxiang
	GUO Chunhuan
	SHI Xinhua
	WU Hongyang
	RUAN Nanya
	JIANG Fengchun

Cite this article:

LI Zhongxiang,GUO Chunhuan,SHI Xinhua, et al. Advances in Interfacial Microstructure Evolution and Bonding Mechanisms of Ultrasonic Solid-phase Additive[J]. Materials Reports, 2026, 40(8): 25040009-9.

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https://www.mater-rep.com/EN/10.11896/cldb.25040009 OR https://www.mater-rep.com/EN/Y2026/V40/I8/25040009

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