| METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
| Research Status and Progress of Extreme High-speed Laser Cladding |
| LI Xuefeng1, LI Haixin1, YANG Kenan1,4, YU Chuanyong2, JI Xiaochao2, LI Gengze3, XU Tiansheng3, WEI Min2,*
|
1 Yantai Research Institute of Harbin Engineering University, Yantai 264000, Shandong, China
2 School of Mechatronic Engineering and Automation, Foshan University, Foshan 528225, Guangdong, China
3 School of Material Science and Engineering, Hebei University of Science and Technology, Shijiazhuang 050018, China
4 Northwest Industrial Group Co., Ltd., Xi’an 710043, China |
|
|
|
|
Abstract As an emerging technology, extreme high-speed laser cladding (EHLA) has the advantages of high efficiency, no pollution, low porosity, small heat affected zone and low dilution rate, these advantages significantly improve the performance of the coating prepared by normal laser cladding technology and expand its application prospects. In view of the new advantages of EHLA, this summary first introduces the technical characteristics and basic principles of EHLA different from the normal laser cladding, and summarizes the effects of its main process parameters on the morphology, microstructure, and properties of the coating. Then introduces the numerical simulation of EHLA from two aspects of powder movement and cladding process, introduces the current status of EHLA coating quality monitoring and control, and focuses on the coating material systems prepared by EHLA. A large number of studies show that the coating prepared by EHLA is superior to the normal laser cladding under the joint action of extremely low dilution rate and grain refinement. Then the common defects of the coating prepared by EHLA are summarized. Finally, the existing applications and possible development directions of EHLA are prospected.
|
|
Published: 25 February 2026
Online: 2026-02-13
|
|
|
|
|
1 Hamatani H, Miyazaki Y. Surface and Coatings Technology, 2002, 154(2-3), 176.
2 Walsh F C, Wang S, Zhou N. Current Opinion in Electrochemistry, 2020, 20, 8.
3 Avelar-batista J, Spain E, Fuentes G, et al. Surface and Coatings Technology, 2006, 201(7), 4335.
4 Zhu L, Xue P, Lan Q, et al. Optics & Laser Technology, 2021, 138, 106915.
5 Schopphoven T, Gasser A, Backes G. Laser Technik Journal, 2017, 14(4), 26.
6 Schopphoven T, Gasser A, Wissenbach K, et al. Journal of Laser Applications, 2016, 28(2), 022501.
7 Yuan W, Li R, Chen Z, et al. Surface and Coatings Technology, 2021, 405, 126582.
8 Sommer N, Stredak F, Böhm S. Coatings, 2021, 11(8), 952.
9 Luo X Z. Numerical simulation of ultra-high-speed laser cladding powder temperature field based on unsteady-tracking. Master’s Thesis, Huazhong University of Science and Technology, China, 2020(in Chinese).
罗惜照. 基于非稳态追踪的超高速激光熔覆粉末温度场仿真分析. 硕士学位论文, 华中科技大学, 2020.
10 Yang Y Q, Wu S B, Zhang Y, et al. Chinese Journal of Lasers, 2020, 47(5), 0500012(in Chinese).
杨永强, 吴世彪, 张越, 等. 中国激光, 2020, 47(5), 0500012.
11 Chen L, Zhang X, Wu Y, et al. Corrosion Science, 2022, 201, 110271.
12 He W, Wang Y Y, Shu L S. Heat Treatment of Metals, 2023, 48(8), 248 (in Chinese).
何炜, 王燕燕, 舒林森. 金属热处理, 2023, 48(8), 248.
13 Zhang X, Sun Y, Yu G, et al. Optics & Laser Technology, 2023, 158, 108838.
14 Jian Y, Liu Y, Qi H, et al. Journal of Materials Research and Technology, 2024, 29, 3380.
15 Xiao M, Gao H, Sun L, et al. Materials Letters, 2021, 297, 130002.
16 Liu D D. Research on the micro droplet generation method and its application based on the Plateau-Ravleigh instability. Master’s Thesis, Zhejiang University, China, 2015 (in Chinese).
刘丹丹. 基于Plateau-Rayleigh不稳定性的微液滴生成方法及应用研究. 硕士学位论文, 浙江大学, 2015.
17 Wang J, Ai C, Guo F, et al. Coating, 2023, 13(3), 625.
18 Wang H, Cheng Y, Wan Y, et al. Surface and Coatings Technology, 2024, 479, 130449.
19 Shen F M. Research on microstructure and corrosion resistance mechanism of AISI431 stainless steel coating prepared by extra high speed laser cladding. Ph. D. Thesis, Harbin Institute of Technology, China, 2020 (in Chinese).
申发明. 超高速激光熔覆AISI431不锈钢涂层组织及其耐蚀机理研究. 博士学位论文, 哈尔滨工业大学, 2020.
20 Yang J, Bai B, Ke H, et al. Optics & Laser Technology, 2021, 144, 107431.
21 Zhang Q, Wang Q, Han B, et al. Journal of Alloys and Compounds, 2023, 947, 169517.
22 Zhang Q, Han B, Li M, et al. Intermetallics, 2023, 153, 107795.
23 Xu X, Lu H, Qiu J, et al. Journal of Manufacturing Processes, 2022, 75, 243.
24 Zhou Y D. Research on microstructure and properties of X-M6V wear-resistant coating by extreme-high speed laser cladding on the surface of 45# steel. Master’s Thesis, Harbin Institute of Technology, China, 2020 (in Chinese).
周远东. 45#钢表面超高速激光熔覆X-M6V耐磨涂层组织性能研究. 硕士学位论文, 哈尔滨工业大学, 2020.
25 Li S, Chen L, Zhu L, et al. Applied Physics A, 2024, 130(3), 159.
26 Khairallah S A, Anderson A. Journal of Materials Processing Technology, 2014, 214(11), 2627.
27 Li R, Pang X, Liu G, et al. Journal of Materials Science, 2023, 58(30), 12414.
28 Wu Z, Qian M, Brandt M, et al. JOM, 2020, 72(12), 4632.
29 Yang Z, Jian Y, Chen Z, et al. Journal of Materials Research and Technology, 2022, 19, 2596.
30 Meng L, Sheng P, Zeng X. Journal of Materials Research and Technology, 2022, 16, 1732.
31 Yan Q, Yang K, Wang Z D, et al. Optics & Laser Technology, 2022, 149, 107823.
32 Xie H, Guan W, Lv H, et al. The International Journal of Advanced Manufacturing Technology, 2023, 124(1), 397.
33 Li L, Shen F, Zhou Y, et al. Journal of Laser Applications, 2019, 31(4), 042009.
34 Liu J, Li Y, He P, et al. Tribology International, 2022, 173, 107645.
35 Meng L, Zhu B, Liu X, et al. Surface and Coatings Technology, 2023, 473, 130033.
36 Li M, Li C, Li B, et al. Coatings, 2023, 13(11), 1819.
37 Ding Y, Bi W, Zhong C, et al. Materials, 2022, 15(18), 6400.
38 Zhang W, Liu Y, Hu D, et al. Optics & Laser Technology, 2024, 170, 110317.
39 Ye X, Wang J, Ying Q, et al. Journal of Materials Research and Technology, 2023, 24, 7047.
40 Schopphoven T, Pirch N, Mann S, et al. Coatings, 2020, 10(4), 416.
41 Zhou J L, Cheng Y H, Wan Y X, et al. Metals and Hard Materials, 2023, 115, 106257.
42 Lv H, Liu Y, Chen H, et al. Surface and Coatings Technology, 2023, 464, 129529.
43 Zheng H B. Research on M2 coating prepared by ultra-high speed laser cladding. Master’s Thesis, China Academy of Machinery Science and Technology, China, 2021 (in Chinese).
郑红彬. 超高速激光熔覆制备M2涂层研究. 硕士学位论文, 机械科学研究总院, 2021.
44 Li T, Zhang L, Chen G, et al. Journal of Manufacturing Processes, 2022, 78, 265.
45 Nian L, Wang M, Ge X, et al. Coatings, 2023, 13(5), 879.
46 Du C, Hu L, Ren X, et al. Surface and Coatings Technology, 2021, 424, 127617.
47 Qiao X, Xia T, Chen P. Chinese Physics B, 2021, 30(1), 018104.
48 Xv Y, Sun Y, Cheng W, et al. Coatings, 2023, 13(10), 1806.
49 Zhang Y P, Chai R X, Guo W, et al. Applied Laser, 2019, 39(2), 222 (in Chinese).
张亚普, 柴蓉霞, 郭卫, 等. 应用激光, 2019, 39(2), 222.
50 Cai Y, Xiong J, Chen H, et al. Journal of Manufacturing Systems, 2023, 70, 309.
51 Liu W W, Tang Z J, Liu X Y, et al. Procedia Cirp, 2017, 61, 235.
52 Koruba P, Reiner J. In: 14th Quantitative Infrared Thermography Confe-rence. Berlin, 2018, pp. 253.
53 Guo S, Liu Y, Cui L, et al. Optics and Lasers in Engineering, 2024, 176, 108113.
54 Shen F, Tao W, Li L, et al. Applied Surface Science, 2020, 517, 146085.
55 Zhu G L, Luo H, He J, et al. Journal of Materials Engineering, 2024, 52(2), 1 (in Chinese).
祝国梁, 罗桦, 贺戬, 等. 材料工程, 2024, 52(2), 1.
56 Asghar O, Li Y L, Yasir M, et al. Coatings, 2020, 10(7), 638.
57 An Y, Pang X, Liu G, et al. Journal of Materials Research and Technology, 2024, 28, 4065.
58 An Y, Zheng S, Pang X, et al. Journal of Manufacturing Processes, 2023, 95, 497.
59 Ding Y, Gui W, Nie B, et al. Journal of Materials Research and Technology, 2023, 24, 4118.
60 Zhang J, Wu W N, Zhao L Z. Hot Working Technology, 2013, 42(6), 131 (in Chinese).
张坚, 吴文妮, 赵龙志. 热加工工艺, 2013, 42(6), 131.
61 Yong Z, Chang L, Jiang S, et al. Optics & Laser Technology, 2023, 158, 108837.
62 Yin Y, Li Z H, Li H, et al. Transactions of the China Welding Institution, 2021, 42(9), 81 (in Chinese).
尹燕, 李志慧, 李辉, 等. 焊接学报, 2021, 42(9), 81.
63 Carcel B, Lopez S, Carcel A C. Procedia CIRP, 2024, 124, 235.
64 Du B, Zhang N, Hou X, et al. Coatings, 2023, 13(12), 2099.
65 Lou L Y, Zhang Y, Jia Y J, et al. Surface and Coatings Technology, 2020, 392, 125697.
66 Chi X, Yuan J, Li J, et al. Applied Surface Science Advances, 2023, 17, 100439.
67 Liu J, Cui X, Jin G, et al. Ceramics International, 2024, 50(10), 18075.
68 Hu Z, Li Y, Lu B, et al. Optics & Laser Technology, 2022, 155, 108449.
69 Miracle D B, Senkov O N. Acta Materialia, 2017, 122, 448.
70 Chong Z, Sun Y, Cheng W, et al. Materials Today Communications, 2022, 33, 104417.
71 Wang J, Li Y, Lu B, et al. Journal of Thermal Spray Technology, 2024, 33(4), 992.
72 Liu K, Lou L, Cai Z, et al. Corrosion Science, 2024, 226, 111659.
73 Xu Q L, Zhang Y, Liu S H, et al. Surface and Coatings Technology, 2020, 398, 126093.
74 Xu Q L, Liu K C, Wang K Y, et al. Corrosion Science, 2021, 192, 109781.
75 Joshi S S, Katakam S, Arora H, et al. Critical Reviews in Solid State and Materials Sciences, 2016, 41(1), 1.
76 Li R, Yuan W, Yue H, et al. Optics & Laser Technology, 2022, 146, 107574.
77 Wang H, Cheng Y, Geng R, et al. Journal of Alloys and Compounds, 2023, 952, 169842.
78 Wang K, Zhang C, Qu F, et al. Intermetallics, 2024, 175, 108517.
79 Shen X, Chen L, Wu Y, et al. Steel Research International, 2024, 95(5), 2300531.
80 Tuominen J, Kiviö J, Balusson C, et al. Welding in the World, 2023, 67(9), 2175.
81 Zhang N, Xu Y, Wang M, et al. Materials Today Communications, 2023, 35, 105638.
82 Lou L Y, Liu K C, Jia Y J, et al. Surface and Coatings Technology, 2022, 447, 128873.
83 Holzer A, Koss S, Schleifenbaum J H, et al. Chemical Engineering & Technology, 2023, 46(1), 110.
84 Paulo P, Ana C, Carolina H, et al. Revista Contemporânea, 2024, 4(6), e4635.
85 Li T, Zhang L, Chen G, et al. In: Proceedings of the ASME 2021 International Mechanical Engineering Congress and Exposition. USA, 2021, pp. V02AT02A071.
86 Schaible J, Sayk L, Schopphoven T, et al. Journal of Laser Applications, 2021, 33(1), 012021.
87 Zou B H. China Surface Engineering, 2020, 33(6), 2 (in Chinese).
邹斌华. 中国表面工程, 2020, 33(6), 2.
88 Wang X L, Zhang W L, Hou J, et al. MW Metal Forming, 2020(7), 22(in Chinese).
王先龙, 张维林, 侯军, 等. 金属加工(热加工), 2020(7), 22.
89 Li C, Liu J, Jia A. Equipment Manufacturing Technology, 2020(1), 107(in Chinese).
李超, 刘佳, 贾安. 装备制造技术, 2020(1), 107. |
|
|
|
渝公网安备50019002502923号 © Editorial Office of Materials Reports.
2026, Vol. 40 
