ZrO<sub>2</sub>陶瓷与金属异质钎焊的研究现状与应用进展

doi:10.11896/cldb.24120039

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Abstract Zirconia (ZrO₂) ceramics are widely used in high-temperature structural materials, medical devices, and the electronics industry due to their excellent physical and mechanical properties. However, processing and forming ZrO₂ ceramics pose significant challenges, often necessitating their combination with metals to create composite materials for various applications. Brazing, an efficient method for joining ceramics to metals, is extensively used in industries such as manufacturing, construction, and aerospace, and is regarded as one of the most promising joining techniques. Despite its advantages, brazing ZrO₂ ceramics to metals presents several challenges, including residual stresses from mismatched thermal expansion coefficients, poor wettability, and interfacial reactions. Research suggests that optimizing the brazing filler composition (e.g., by adding active elements such as titanium or zirconium), selecting the appropriate brazing method, and designing reasonable process parameters can improve joint performance. This article reviewed several commonly used brazing methods and fillers, including active metal brazing, amorphous brazing, interlayer brazing, and auxiliary brazing, highlighted their respective advantages and limitations. It also discussed future research directions, suggesting that further studies on interfacial reactions, residual stress reduction, and process optimization could significantly improve the application potential of ZrO₂ ceramic-metal brazing across various fields.

Key words： zirconiaceramics brazing dissimilar metals wettability brazing materials

Published: 25 December 2025 Online: 2025-12-17

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TG47

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	Articles by authors
	ZHANG Wenxu
	CAO Qigao
	MENG Hanqi
	WANG Xiaoyu
	ZHANG Bo

Cite this article:

ZHANG Wenxu,CAO Qigao,MENG Hanqi, et al. Research Status and Applications of Brazing Between ZrO₂ Ceramics and Metals[J]. Materials Reports, 2025, 39(24): 24120039-8.

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https://www.mater-rep.com/EN/10.11896/cldb.24120039 OR https://www.mater-rep.com/EN/Y2025/V39/I24/24120039

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