RESEARCH PAPER |
|
|
|
|
|
Phase Composition and Formation Mechanism of Diffusion Transition Zone for Silver-based Brazing Alloys with Tin Coatings |
WANG Xingxing1, TAN Qunyan1, XUE Peng2, TANG Mingqi1, LONG Weimin3
|
1 School of Mechanical Engineering,North China University of Water Resources and Electric Power, Zhengzhou 450045; 2 School of Materials Science and Engineering,Nanjing University of Science and Technology, Nanjing 210094; 3 State Key Laboratory of Advanced Brazing Filler Metals and Technology,Zhengzhou Research Institute of Mechanical Engineering, Zhengzhou 450001 |
|
|
Abstract Silver-based brazing alloys with tin coatings were thermally diffused using temperature gradient method,and diffusion transition zone would occur. In order to reveal the compound phases and its formation process of silver-based brazing alloys with tin coatings, the microstructure, mapping images of Sn, phase and morphology of diffusion transition zone were analyzed using the metallurgical microscope, scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray diffractometer (XRD), respectively. The results show that Sn are uniformly distributed in the diffusion transition zone. The microstructure of diffusion transition zone are mainly composed of Ag3Sn phase and Cu3Sn phase. The relative diffraction intensity of Ag3Sn phase and Cu3Sn phase gradually increase with the increase of diffusion temperature. The formation process of Ag3Sn phase can be divided into three stages,including Ag3Sn particle phase disperse distribution, Ag3Sn particle phase merging and Ag3Sn bulk compound phase generation. Because the coating oxidation is broke out through tin whisker growth and synergistic action is formed between tensile stress and compressive stress, Cu3Snp phase will be appeared at the diffusion transition zone. The formation mechanism of diffusion transition zone can be summarized as brazing, mutual diffusion, metastability, alloying.
|
Published: 25 April 2017
Online: 2018-05-02
|
|
|
|
1 Daniel S,Gunther W,Sebastian S. Development of Ag-Cu-Zn-Sn brazing filler metals with a 10weight% reduction of silver and liquids temperature[J].China Weld(English Ed),2014,23(4):25. 2 Sui Fangfei,Long Weimin,Liu Shengxin, et al. Effect of calcium on the microstructure and mechanical properties of brazed joint using Ag-Cu-Zn brazing filler metal[J]. Mater Des,2013,46:605. 3 Li M G,Sun D Q,Qiu X M,et al. Effect of tin on melting temperature and microstructure of Ag-Cu-Zn-Sn filler metals[J].Mater Sci Technol (United Kingdom),2005,21(11):1318. 4 Wierzbicki L J,Malec W,Stobrawa J,et al. Studies into new, environmentally friendly Ag-Cu-Zn-Sn brazing alloys of low silver content[J].Arch Metall Mater,2011,56(1):147. 5 Long Weimin,Zhang Guanxing,et al. In-situ synthesis of high st-rength Ag brazing filler metals during brazing process[J].Trans China Weld Inst,2015,36(11):1(in Chinese). 龙伟民,张冠星,等. 钎焊过程原位合成高强度银钎料[J].焊接学报,2015,36(11):1. 6 Winiowski A,Rózanski M. Impact of tin and nickel on the brazing properties of silver filler metals and on the strength of brazed joints made of stainless steels[J].Arch Metall Mater,2013,58(4):1007. 7 Long W M,Zhang G X,Zhang Q K. In situ synthesis of high strength Ag brazing filler metals during induction brazing process[J].Scr Mater,2016,110:41. 8 Wang Xingxing,Zhang Guanxing,Long Weimin,et al. Experimental research of Tin brush electro-plated on Ag45CuZn brazing filler me-tal[J].Rare Met Mater Eng,2013,42(11):2394(in Chinese). 王星星,张冠星,龙伟民,等. Ag45CuZn钎料表面刷镀锡的试验研究[J]. 稀有金属材料与工程,2013,42(11):2394. 9 Wang Xingxing,Long Weimin,Ma Jia,et al. Effect of electroplated tin coating on properties of BAg50CuZn brazing filler metal[J].Trans China Weld Inst,2014,35(9):61(in Chinese). 王星星,龙伟民,马佳,等. 锡镀层对BAg50CuZn钎料性能的影响[J].焊接学报,2014,35(9):61. 10 Wang Xingxing,Du Quanbin,Long Weimin,et al. Effect of micro tin brush-electroplated coating on properties of AgCuZnSn brazing filler metals[J].Trans China Weld Inst,2015,36(3):47(in Chinese). 王星星,杜全斌,龙伟民,等. 微米锡刷镀层对AgCuZnSn钎料性能的影响[J].焊接学报,2015,36(3):47. 11 Lao Bangshen,Gao Su,Zhang Qiyun. Nonequilibrium growth of intermetallics at the interface of liquid-solid metal[J].Acta Phys-Chim Sin,2001,17(5):453(in Chinese). 劳邦盛,高苏,张启运. 固液金属界面上金属间化合物的非平衡生长[J].物理化学学报,2001,17(5):453. 12 Lu K,Sui M L. Is the crystalline structure in nanocrystalline mate-rials different from the perfect crystal lattice?[J].J Mater Sci Technol,1993,9:419. 13 Wright W,Askeland D R. The science and engineering of materials[M].Bosto:Cengage Learning Custom Publishing,2015:82. 14 Meher H. Diffusion in solids:Fundamentals,methods, materials,diffusion-controlled processes[M]. Berlin:Springer-Verlag,2010:201. 15 Kalogeropoulou S,Rado C,Eustathopoulos N. Mechanisms of reactive wetting:The wetting to non-wettingase[J].Scr Mater,1999,41(7):723.
|
|
|
|