RESEARCH PAPER |
|
|
|
|
|
Influence of Processing Parameter on Microstructure, Wear-resistance and Corrosion-resistance of Laser Cladding Ni-based Alloy on the Surface of 304 Stainless Steel |
YANG Dan1, NING Yuheng2,3, ZHAO Yuguang2, ZHU Guobin2, XU Xiaofeng2
|
1 College of Engineering and Technology, Jilin Agricultural University,Changchun 130118; 2 Key Laboratory of Automobile Materials of Ministry of Education, College of Materials Science and Engineering, Jilin University, Changchun 130025; 3 Datang Northeast Electric Power Test & Research Institute, Changchun 130012 |
|
|
Abstract The effect of different processing parameter on the microstructure, wear-resistance and corrosion-resistance of laser cladding Ni-based alloy on the surface of 304 stainless steel was investigated. According to the analysis of the microstructure and mechanical properties, the optimized parameters were the laser power of 2.5 kW, the scanning speed of 4 mm/s and the powder feeding rate of 300 mg/s. The optimized parameters made the cladding layer smooth, and the cladding layer width was 14.36 mm, height was 1.612 mm, the depth of molten pool was 0.248 mm, and the dilution rate was 13.33. Moreover, the laser cladding made the hardness higher, and the average microhardness was 646.4HV, hence the abrasion loss was low. In addition, the corrosion resistance of cladding layer was improved, and the corrosion potential was of -286.77 mV. Under certain laser process parameters, the microstructure from the area to the cladding layer surface followed by planar crystal, the cellular crystal, columnar crystal, branches crystal and isometric crystal. Different laser power, scanning speed and feeding rate made the microstructure of cladding layer present certain regularity. With the increase of laser power, the microstructure gradually changed from fine to coarse. When scanning speed was improved, the microstructure became finer, and then turn coarse. Due to the increase of feeding rate, the microstructure gradually became finer. The wear resistance and corrosion resistance of the alloy were not only related to the size of the microstructure, but also closely related to the phase composition of the microstructure.
|
Published: 25 December 2017
Online: 2018-05-08
|
|
|
|
1 Liu Xu.Study on mechanical properties of nanocrystalline 304 stainless steel[D].Shenyang:Northeasten University,2013. 刘旭.纳米晶304不锈钢力学性能的研究[D].沈阳:东北大学,2013. 2 钱苗根.材料表面技术及其应用手册[M].北京:机械工业出版社,1998. 3 Wu Jian.The analysis of main factors affecting the quality of laser cladding layer and the optimizing measures[J].Mach Build Autom,2004,33(4):52(in Chinese). 吴健.影响激光熔覆层品质的主要因素分析[J].机械制造与自动化,2004,33(4):52. 4 Chen Hao,Li Huidong,Li Huiqi,et al.Plasma jet surface metallurgy and laser cladding[J].Surf Technol,2005,34(2):1(in Chinese). 陈颢,李惠东,李惠琪,等.等离子束表面冶金与激光熔覆技术[J].表面技术,2005,34(2):1. 5 Schwendner K I,Banerjee R,Collins P C,et al.Direct laser deposition of alloys from elemental powder blends[J].Scripta Mater,2001,45(10):1123. 6 Li Weixiang,Zhang Guangjun.Technology and development of laser cladding[J].J Shanghai University of Engineering Science,2008,22(3):254(in Chinese). 李伟翔,张光钧.激光熔覆技术与进展[J].上海工程技术大学学报,2008,22(3):254. 7 Mu Junwei.Research on microstructure and properties of Co-based alloy coating prepared on H13 steal[D].Wuhan:Wuhan University of Technology,2008(in Chinese). 牟军伟.H13钢表面制备钴基合金覆层的组织性能研究[D].武汉:武汉理工大学,2008. 8 Wang Yibo.Preparation of wear-resistant and corrosion-resistant coating with laser cladding[D].Harbin:Harbin Engineering University,2009(in Chinese). 王一博.激光熔覆制备耐磨耐蚀涂层[D].哈尔滨:哈尔滨工程大学,2009. 9 Li Yangliang,Bai Xiaobo,Wang Li,et al.Effect of laser cladding processing parameters on microstructure and properties of cladding layer[J].Mater Heat Treat,2009,38(12):101(in Chinese). 李养良,白小波,王利,等.激光熔覆工艺参数对熔覆层组织和性能的影响[J].热加工工艺,2009,38(12):101. 10López B,Gutiérrez I,Urcola J.Microstructural analysis of steel-nickel alloy clad interfaces[J].Mater Sci Technol,1996,12(6):45. 11Chen Chuanzhong,Wang Wenzhong,Cao Huaihua,et al.The brittleness of laser cladding Al2O3-NiCrAl layer and friction and wear properties[J].Chin J Lasers,1999,26(9):841(in Chinese). 陈传忠,王文中,曹怀华,等.激光熔覆Al2O3-NiCrAl层的脆性及摩擦磨损特性[J].中国激光,1999,26(9):841. 12Li Yangliang,Luo Hongmei,Wang Li,et al.Structure and properties of laser cladding with single and overlapping clad tracks on 45 steel[J].Mater Heat Treat,2009,38(4):68(in Chinese). 李养良,罗红梅,王利,等.45钢多道搭接激光熔覆层的组织与性能[J].热加工工艺,2009,38(4):68. 13Huang Fengxiao.An investigation on microstructure and properties of Ni-based alloy by laser cladding and laser cladding forming[D].Jilin:Jilin University,2011(in Chinese). 黄凤晓.激光熔覆和熔覆成形镍基合金的组织与性能研究[D].吉林:吉林大学,2011. 14Feng Xudong. Research on the microstructure and corrosion resistance of Ni-based alloy coatings by laser cladding on the soft steel[D].Jiaozuo: Henan Polytechnic University,2011(in Chinese). 冯旭东.低碳钢表面激光熔覆镍基涂层组织及耐蚀性研究[D].焦作:河南理工大学,2011. 15Liang Huiqin,Chao Mingju,Wang Dongsheng,et al. Research on the corrosion resistance of laser-clad Ta2O5/Ni60 coatings[J].Laser J,2007,28(6):78(in Chinese). 梁会琴,晁明举,王东升,等.Ta2O5/Ni60激光熔覆层的耐蚀性研究[J].激光杂志,2007,28(6):78. 16王凤平,康万利,敬和民.腐蚀电化学原理、方法及应用[M].北京:化学工业出版社,2008:38. 17Lin Fan,Zhang Shaozong,Shi Ruihe.Electrochemical corrosion properties of high chromium, nickel stainless steel[J].Mate Prot,2000,33(3):50(in Chinese). 林凡,张少宗,施瑞鹤.高铬镍不锈钢的腐蚀电化学特性[J].材料保护,2000,33(3):50.
|
|
|
|