COMPUTATIONAL SIMULATION |
|
|
|
|
|
Numerical Simulation of the AZ31 Magnesium Alloy Profile Subjected to Warm Tension-Rotation Bending with Different Temperature Model |
ZHOU Huizi1, XIAO Han1, ZENG Wenwen1, WANG Ruixue2, CHENG Ming2, ZHANG Shihong2
|
1 Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093; 2 Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 |
|
|
Abstract The warm stretching process of U-sharped AZ31 magnesium profile with thin wall was simulated by 3D thermo-mechanically coupled finite element model. Variation of temperature filed and stress filed were simulated in four different temperature model. The mould preheating, temperature filed homogenization and the follow-up heating improved efficiency of bending were simulated. Results showed that ten seconds preheating time was significant, heat exchange could be decreased by follow-up heating and temperature field homogenization. Stable temperature field is investigated to apply in warm tension rotation bending of AZ31 magnesium alloy profile in this paper.
|
Published: 25 September 2017
Online: 2018-05-08
|
|
|
|
1 Kleiner M, Geiger M, Klaus A. Manufacturing of lightweight components by metal forming [J]. Annals CIRP, 2003,52(2):521. 2 Friedrich H, Schumann S. Research for a new age of magnesium in the automotive industry[J]. J Mater Process Technol, 2001,117(3):276. 3 Vollertsen F, Sprenger A, Kraus J, et al. Extrusion, channel, and profile bending: A review[J]. J Mater Process Technol, 1999,87(1-3):1. 4 Clausen A H, Hopperstad O S, Langseth M. Stretch bending of aluminium extrusions for car bumpers[J]. J Mater Process Technol, 2001,43(2):427. 5 Xu Y. Application of numerical simulation in the bending of magnesium alloy extrude profiles [D]. Changsha:Hunan University, 2008(in Chinese). 徐义. 镁合金型材弯曲变形过程数值模拟研究[D]. 长沙:湖南大学, 2008. 6 Liu D H, Li X, Zheng F B. Effect of cross section geometric features on warp in rotary draw bending process[J]. Mater Sci Tech-nol,2016,24(1):33(in Chinese). 刘迪辉, 李显, 郑方博. 型材截面几何特征对绕弯成形翘曲的影响[J]. 材料科学与工艺, 2016,24(1):33. 7 Bai M S. Research for bending forming behavior of automotive aluminum section-beam[D]. Shanghai Jiao Tong University, 2013(in Chinese). 白梅杉. 汽车用铝型材弯曲成形特性研究[D]. 上海:上海交通大学, 2013. 8 Wang L A, Wang Y, Liu Z L, et al. Numerical simulation and experimental research on the rotary bending of 6061 aluminum alloy tube[J]. Forg Stamp Technol, 2015,40(6):60(in Chinese). 王刘安, 王颖, 刘忠利, 等. 6061铝合金薄壁管绕弯成形数值模拟及实验研究[J]. 锻压技术, 2015,40(6):60. 9 Xu Y, Li L X, Li G Y, et al. Extrusion bending:method, application and recent development[J]. J Plast Eng, 2008,70(3):61(in Chinese). 徐义, 李落星, 李光耀, 等. 型材弯曲工艺的现状及发展前景[J].塑性工程学报, 2008,70(3):61. 10Xiao H, Zhang S.H, Zhou R, et al. Springback characteristics of AZ31 magnesium alloy as-extruded profile in warm tension-rotation bending process[J]. Trans Nonferrous Met Soc China, 2012,22(2):416. 11Xiao H, Zhang S H, Lu D H, et al. Effect of temperature on geometric accuracy of AZ31 Mg alloy profile during warm bending process[J]. Trans Mater Heat Treatment, 2013,34(3):73(in Chinese). 肖寒, 张士宏, 卢德宏, 等. 温度对AZ31镁合金型材温热弯曲成形精度的影响[J].材料热处理学报, 2013,34(3):73.12Liu J S, Wang Q, Xiao H, et al. Experiments research on warm bending of the AZ31 magnesium alloy profiles[J]. J Mater Eng, 2011(3):20(in Chinese). 刘劲松, 王琪, 肖寒, 等. AZ31镁合金型材温热弯曲实验研究[J]. 材料工程, 2011(3):20. 13陈振华, 夏伟军, 严红革, 等. 镁合金材料的塑性变形理论及其技术[J]. 化工进展, 2004(2):127. 14Wang Q, Liu J S, Zhang S H, et al. Research on magnesium alloy profiles in rotation bending[J]. J Shenyang Ligong University, 2009,28(6):31(in Chinese). 王祺, 刘劲松, 张士宏, 等. 镁合金型材绕弯成形回弹性能研究[J]. 沈阳理工大学学报, 2009,28(6):31. 15Wang Z T, Zhai Z J. Experimental study on isothermal bending of magnesium alloy AZ31 sheet[J]. Forg Stamp Technol, 2016,41(5):20(in Chinese). 王忠堂, 翟梽锦. AZ31镁合金板材等温弯曲实验研究[J]. 锻压技术, 2016,41(5):20. 16Yao Q M, Li S S, Li E L, et al. Study on magnesium alloy tube bending process using resistance heating[J]. Light Alloy Fabrication Technol, 2005,33(8):48(in Chinese). 姚启明, 李双寿, 李而立, 等. 客车镁合金管材电阻加热弯曲工艺[J]. 轻合金加工技术, 2005,33(8):48. |
|
|
|