| INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
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| Performance Optimization and Hydration Characteristics of Multi-solid Waste-based Cementitious Materials Incorporating Thermally Activated Red Mud |
| WANG Siying1, LIU Wenhuan1,2,*, HAO Yi1, CHANG Ning1, JIAO Xiaoyu1, LI Hui1,2,*
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1 College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China 2 Ecological Cement Engineering Research Center of Ministry of Education, Xi'an 710055, China |
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Abstract Bayer-process red mud (BRM), a representative bulk industrial solid waste, poses substantial environmental and health risks due to its ha-zardous constituents including heavy metals, strong alkalinity, and fluorides. The inherent stability of its silicate-aluminate crystalline structure further restricts the reactivity of silicon/aluminum components, severely limiting its valorization in sustainable construction materials. To address these challenges, this work implemented thermal activation to enhance BRM reactivity and synthesized modified red mud-based cementitious composites (MRCM) through synergistic utilization of BRM, carbide slag, and desulfurized gypsum. Experimental results demonstrated that the optimal formulation (74% 800 ℃-activated BRM, 16% carbide slag, and 10% desulfurized gypsum) achieves compressive strengths of 8.3 MPa (3 d), 11.9 MPa (7 d), and 16.5 MPa (28 d). Notably, specimens incorporating raw BRM failed to solidify under this system, while the ternary cementitious system (activated BRM-carbide slag-desulfurized gypsum) exhibited a 48.6% enhancement in 28-day compressive strength compared to its binary counterpart (activated BRM-carbide slag). Advanced microstructural characterization (XRD, FTIR, TG, SEM) confirmed the coexistence of C(N)-A-S-H, C-S-H gels, and ettringite as dominant hydration products. The strategic addition of desulfurized gypsum optimized hydration kinetics by accelerating ettringite nucleation and Ca(OH)2 consumption, thereby refining pore structures and densifying the matrix. This work establishes an innovative pathway for scalable BRM utilization in eco-friendly construction materials through a dual thermal activation-chemical excitation strategy.
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Published: 25 April 2026
Online: 2026-05-06
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