柔性镍基碳化钨金属布真空钎焊工艺研究

doi:10.11896/cldb.25010128

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Abstract The NiCrBSi powder, tungsten carbide powder and binder were proportionally mixed to prepare a flexible nickel-based tungsten carbide metal cloth through grinding, ball milling, and roll pressing. The flexible metal cloth was cut to appropriate dimensions and coated onto Q235 low-carbon steel surfaces, followed by vacuum brazing technology to fabricate nickel-based tungsten carbide wear-resistant coatings. The effects of different tungsten carbide contents (30% to 70%, mass fraction) on shear strength, coating hardness, and wear resistance were investigated. Results show that as the tungsten carbide content increases from 30% to 70%, the coating’s shear strength significantly decreases from 486.6 MPa to 8 MPa. Due to the insufficient metallurgical bonding strength between steel substrates and nickel-based tungsten carbide coatings with 60% and 70% WC (rendering them impractical for applications), the hardness and wear resistance of coatings with 30% to 50% WC were analyzed here. When the WC content increases from 30% to 50%, the average hardness of the coating’s hard phase layer increases from 817HV₁₀ to 929HV₁₀, representing 6—8 times that of the substrate. This demonstrates that tungsten carbide particles significantly enhance coating hardness as a hard phase. Additionally, the friction coefficient decreases from 0.5 to 0.44, while wear loss reduces from 0.005 2 g to 0.002 4 g, indicating that tungsten carbide effectively improved wear resistance by providing substantial load-bearing and anti-wear effects during abrasion. Therefore, the coa-ting achieved optimal hardness and wear resistance with 50% WC content while maintaining relatively high shear strength. The findings provide critical insights for optimizing wear-resistant coating design and industrial applications.

Key words： flexible nickel-based tungsten carbide metal cloth vacuum brazing shear strength porosity microhardness friction and wear properties

Published: Online: 2026-02-13

CLC number:

TG425

Corresponding Authors: pu_juan84@163.com

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	PU Juan
	LI Xinzhu
	SUN Huawei
	QIN Jian
	CHENG Yafang

Cite this article:

PU Juan,LI Xinzhu,SUN Huawei, et al. Study on Vacuum Brazing Process of Flexible Nickel-based Tungsten Carbide Metal Cloth[J]. Materials Reports, 2026, 40(3): 25010128-8.

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https://www.mater-rep.com/EN/10.11896/cldb.25010128 OR https://www.mater-rep.com/EN/Y2026/V40/I3/25010128

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