高性能水性环氧涂层及涂层钢筋应用研究进展

doi:10.11896/cldb.24080081

Abstract
Figure/Table
References
Related Citation (15)

Download:

Full Text ( PDF ) (57858KB)
Export: BibTeX | EndNote (RIS)

Abstract Steel bars in concrete constructions are easily corroded in a chloride environment. Corrosion of steel bars not only reduces the service life of concrete structures, but also threatens the safety of structures and even results in significant economic losses. Epoxy coating is considered to be one of the effective methods to prevent corrosion of steel bars and improve the durability of concrete structures. In view of the characteristics and present situation of epoxy coatings and coated steel bars, combined with the work of our research team, here discusses the preparation technology of waterborne epoxy coatings at home and abroad, analyzes the effects of flexible nanoparticles and rigid nano-materials on the physical and mechanical properties and corrosion resistance of waterborne epoxy coatings and their synergistic toughening mechanism, discusses the effect of modified polyurethane on the self-healing properties of waterborne epoxy and its regulation mechanism. In addition, analyzes the mechanism of many methods to improve coating abilities such as using silane coupling agent to improve the bonding performance between waterborne epoxy primer and steel, adding graphene polyaniline to improve the corrosion resistance of intermediate coating, and moderately increasing fillers to improve the roughness of surface coating and the bonding and anchoring performance between coated steel bar and concrete. The necessity and importance of carrying out research on multi-functional, multi-scale and multi-level waterborne epoxy coated steel bars are further elaborated. At the same time, introduces the research progress and performance indicators of waterborne epoxy coated steel bars in combination with the standard. Finally, briefly introduces the engineering application of waterborne coated steel bars. It is of great significance and engineering value to apply waterborne epoxy coated steel bars to improve the durability of concrete structures in complex environments.

Key words： waterborne epoxy coated steel bar chloride environment reinforced concrete improvement of durability

Published: 10 July 2025 Online: 2025-07-21

CLC number:

TQ323.5

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	GUAN Hanyu
	ZHANG Dengyu
	OUYANG Jinping
	ZHANG Weiqiang
	LIU Zhiyong

Cite this article:

GUAN Hanyu,ZHANG Dengyu,OUYANG Jinping, et al. Research Progress in Application of High Performance Waterborne Epoxy Coating and Coated Steel Bar[J]. Materials Reports, 2025, 39(13): 24080081-10.

URL:

https://www.mater-rep.com/EN/10.11896/cldb.24080081 OR https://www.mater-rep.com/EN/Y2025/V39/I13/24080081

1 Xu Z, Zhang J, Zhang J, et al. Construction and Building Materials, 2024, 441, 137590.
2 Liu Z Y. Migration corrosion inhibitor preparation, performance and its application in durability improvement for reinforced concrete structure, Chemical Industry Press, China, 2017, pp. 191 (in Chinese).
刘志勇. 迁移性阻锈剂制备性能及在混凝土结构耐久性提升中应用, 化学工业出版社, 2017, pp. 191.
3 Chen Y, Hu X, Wu Z M, et al. Materials Reports, 2023, 37(18), 79 (in Chinese).
陈阳, 胡翔, 吴泽媚, 等. 材料导报, 2023, 37(18), 79.
4 Hsissou R. Journal of Molecular Liquids, 2021, 336, 116307.
5 Al-Negheimish A, Hussain R R, Alhozaimy A, et al. Construction and Building Materials, 2021, 274, 121921.
6 Bao Y, Gawne D T, Gao J, et al. Surface and Coatings Technology, 2013, 232, 150.
7 Zhang R, Wang H, Wang X, et al. Polymers, 2023, 15(1), 195.
8 Li X, Wang Q, Cui X, et al. Polymers, 2022, 14(17), 3618.
9 Ai D, Mo R, Wang H, et al. Progress in Organic Coatings, 2019, 136, 105258.
10 Yuan M, Zhu B, Cai X. Journal of Applied Polymer Science, 2017, 134(17), 44757.
11 Chen X, Li X, Yang K, et al. e-Polymers, 2020, 20(1), 636.
12 Tan Y, Shao Z B, Chen X F, et al. ACS Appl Mater Interfaces, 2015, 7(32), 17919.
13 Qin J, Zhang G, Sun R, et al. Journal of Thermal Analysis and Calorimetry, 2014, 117(2), 831.
14 He L, Liu L, Cao C, et al. Journal of Adhesion Science and Technology, 2022, 36(5), 490.
15 Pi Z, Deng C, Pan H, et al. Polymers, 2023, 15(7), 1673.
16 Yan H, Cai M, Li W, et al. Journal of Materials Science & Technology, 2020, 54, 144.
17 Wei B, Zhou J T, Yao Z J, et al. Materials Reports, 2019, 33(17), 2976 (in Chinese).
魏波, 周金堂, 姚正军, 等. 材料导报, 2019, 33(17), 2976.
18 Chen Y, Liu Z Y, Guan H Y, et al. Materials Reports, 2021, 35(13), 13205 (in Chinese).
陈阳, 刘志勇, 管焓宇, 等. 材料导报, 2021, 35(13), 13205.
19 Wu T, Guo F, Hu J, et al. Composites Communications, 2022, 35, 101278.
20 Guo F, Wu T, Yang Z, et al. Composites Communications, 2022, 36, 101368.
21 Qu C, Wu T, Huang G, et al. Composites Part B:Engineering, 2021, 210, 108569.
22 Wu M T, Xu C S, Xing J W, et al. Dyeing and Finishing, 2019, 45(12), 51 (in Chinese).
吴梦婷, 徐成书, 邢建伟, 等. 印染, 2019, 45(12), 51.
23 Wang Y L, Hou L J, Liu Z Y, et al. Materials Reports, 2019, 33(14), 2456 (in Chinese).
王玉龙, 侯立杰, 刘志勇, 等. 材料导报, 2019, 33(14), 2456.
24 Jia L, Qi P, Shi K, et al. Composites Science and Technology, 2019, 184, 107865.
25 Zhang J, Huang H, Ma J, et al. Frontiers in Materials, 2019, 6, 185.
26 Shundo A, Yamamoto S, Tanaka K. JACS Au, 2022, 2(7), 1522.
27 Zhang K, Huang C, Fang Q, et al. Journal of Applied Polymer Science, 2017, 134(6), 44246.
28 Yin H, Wan Y, Zhou J, et al. Pigment & Resin Technology, 2019, 48(3), 223.
29 Chen M, Sun D C. Thermosetting Resin, 2013, 28(3), 6 (in Chinese).
陈铭, 孙东成. 热固性树脂, 2013, 28(3), 6.
30 Liu X F, Wang R W, Wei M. Paint & Coatings Industry, 2017, 47(5), 44 (in Chinese).
刘晓芳, 王荣威, 魏铭, 等. 涂料工业, 2017, 47(5), 44.
31 Liu X L, Xie L P, Zhang P, et al. Engineering Plastics Application, 2021, 49(4), 109 (in Chinese).
刘晓龙, 谢利鹏, 张鹏, 等. 工程塑料应用, 2021, 49(4), 109.
32 Li J Y. Thermosetting Resin, 2019, 34(4), 1 (in Chinese).
李菁熠. 热固性树脂, 2019, 34(4), 1.
33 Huang X, Wang L, Lai Y, et al. Journal of Coatings Technology and Research, 2021, 18(2), 549.
34 Lou C, Liu X. Composites Part B:Engineering, 2018, 136, 20.
35 Yang H G, Yang J J, Wu Q Y, et al. Polymer Materials Science & Engineering, 2017, 33(10), 34 (in Chinese).
杨红光, 杨建军, 吴庆云, 等. 高分子材料科学与工程, 2017, 33(10), 34.
36 Ma H, Aravand M A, Falzon B G. Composites Science and Technology, 2021, 201, 108523.
37 Lu H J, Li Y F, Zhang D J, et al. Composites Science and Engineering, 2023, (8), 121 (in Chinese).
鹿海军, 李亚锋, 张杜鹃, 等. 复合材料科学与工程, 2023, (8), 121.
38 Mi X, Liang N, Xu H, et al. Progress in Materials Science, 2022, 130, 100977.
39 Domun N, Hadavinia H, Zhang T, et al. Nanoscale, 2015, 7(23), 10294.
40 Luo H, Ding J, Huang Z, et al. Composites Part B:Engineering, 2018, 155, 288.
41 Ai J, Cheng W, Wang P, et al. Journal of Applied Polymer Science, 2021, 138(18), 50331.
42 Liu X, Han X, Wang M, et al. Progress in Organic Coatings, 2024, 191, 108407.
43 Liu J Y, Zhang H L, Zuo X B. Acta Materiae Compositae Sinica, 2023, 40(9), 5046 (in Chinese).
刘嘉源, 张宏亮, 左晓宝, 等. 复合材料学报, 2023, 40(9), 5046.
44 Mu J, Gao F, Cui G, et al. Progress in Organic Coatings, 2021, 157, 106321.
45 Sun W, Yang Y, Yang Z, et al. Journal of Materials Science & Technology, 2021, 91, 278.
46 Duan W, Chen Y, Ma J, et al. Composites Part B:Engineering, 2020, 189, 107878.
47 Li J N, YU K J, QIAN K. Materials Reports, 2014, 28(20), 51 (in Chinese).
李佳铌, 俞科静, 钱坤, 等. 材料导报, 2014, 28(20), 51.
48 Chen X, Qu Z, Xie M, et al. Arabian Journal of Chemistry, 2024, 17(6), 105795.
49 Zhou T, Zhang J, Zhao J, et al. Surface and Coatings Technology, 2021, 412, 127043.
50 Gu H, Zhang H, Lin J, et al. Polymer, 2018, 143, 324.
51 Li J Y, Dai D Y, Qian C, et al. Journal of Chinese Society for Corrosion and Protection, 2022, 42(1), 156 (in Chinese).
李建永, 代殿宇, 钱程, 等. 中国腐蚀与防护学报, 2022, 42(1), 156
52 Zhang Q Q, Chen Y X, Liu R, et al. Acta Polymerica Sinica, 2023, 54(5), 720 (in Chinese).
张青青, 陈亚鑫, 刘仁, 等. 高分子学报, 2023, 54(5), 720.
53 Bi J Y, Li J S, Wang H J, et al. Electroplating & Finishing, 2022, 41(20), 1435 (in Chinese).
闭锦叶, 李建三, 王华洁, 等. 电镀与涂饰, 2022, 41(20), 1435.
54 Xiao S, Zhang Y J, Dou B J, et al. Materials Protection, 2022, 55(7), 74 (in Chinese).
肖帅, 张颖君, 窦宝捷, 等. 材料保护, 2022, 55(7), 74.
55 Su Y, Qiu S, Wei J, et al. Chemical Engineering Journal, 2021, 426, 131269.
56 Li F Y, Ju P F, Chen L, et al. Surface Technology, 2021, 50(11), 287 (in Chinese).
李凤英, 鞠鹏飞, 陈磊, 等. 表面技术, 2021, 50(11), 287.
57 Ma Y X, Song X H, Yu X, et al. Materials Reports, 2023, 37(24), 255 (in Chinese).
马衍轩, 宋晓辉, 于霞, 等. 材料导报, 2023, 37(24), 255.
58 Bera S, Rout T K, Udayabhanu G, et al. Progress in Organic Coatings, 2016, 101, 24.
59 Sun Z D, Yang Y N, Song Q S, et al. Electroplating & Finishing, 2019, 38(15), 802 (in Chinese).
孙振东, 杨颜宁, 宋秋实, 等. 电镀与涂饰, 2019, 38(15), 802.
60 Li B, Cao P F, Saito T, et al. Chemical Review, 2023, 123(2), 701.
61 Khan M Z, Zaib A, Khan A, et al. Journal of Materials Science Materials in Electronics, 2021, 32, 2765.
62 Adli A, Shelesh-Nezhad K, Khoshravan Azar M, et al. Plastics, Rubber and Composites, 2020, 49(2), 79.
63 Lee M W, An S, Kim Y, et al. Chemical Engineering Journal, 2018, 334, 1093.
64 Ratwani C R, Kamali A R, Abdelkader A M. Progress in Materials Science, 2023, 131, 101001.
65 Wang M, Gao H, Wang Z, et al. Polymer, 2022, 248, 124801.
66 Liu D, Fan C, Xiao Y, et al. Polymer, 2022, 263, 125513.
67 Han Y, Wu X, Zhang X, et al. ACS Applied Materials & Interfaces, 2017, 9(23), 20106.
68 Hu Z, Zhang D, Lu F, et al. Macromolecules, 2018, 51(14), 5294.
69 Li J, Shi H, Liu F, et al. Progress in Organic Coatings, 2021, 156, 106236.
70 Qiao C, Jian X, Gao Z, et al. Materials Advances, 2023, 4(7), 1711.
71 Ye J F, Wang F, Zhang J X, et al. Materials Reports, 2023, 37(14), 262 (in Chinese).
叶姣凤, 王飞, 张钧翔, 等. 材料导报, 2023, 37(14), 262.
72 Zhang Z, Jung D, Andrawes B. Construction and Building Materials, 2020, 262, 120762.
73 Li J, Chen P, Wang Y, et al. Progress in Organic Coatings, 2021, 158, 106388.
74 Nan D, Li X, Li D, et al. Polymers, 2023, 15(1), 27.
75 Li B, Yang H B, He J H, et al. Corrosion & Protection, 2023, 44(10), 6 (in Chinese).
李波, 杨慧斌, 何锦航, 等. 腐蚀与防护, 2023, 44(10), 6.
76 Fu C L. Study on performance optimization and application of waterborne epoxy resin. Master’s Thesis, Yantai University, China, 2023 (in Chinese).
付成林. 水性环氧树脂性能优化及应用研究. 硕士学位论文, 烟台大学, 2023.
77 China Engineering Construction Standardization Association. Waterborne epoxy coated steel reinforcing bars for concrete:T/CECS 10332-2023, Standards Press of China, China, 2023 (in Chinese).
中国工程建设标准化协会. 钢筋混凝土用水性环氧涂层钢筋:T/CECS 10332-2023, 中国标准出版社, 2023.
78 Sharma N, Sharma S, Sharma S K, et al. Construction and Building Materials, 2022, 322, 126495.
79 Wang J, Xiao F, Yang J. Construction and Building Materials, 2023, 385, 131426.
80 Haung Y J, Zhang Y J, Xiao J Z, et al. Journal of Building Structures, 2020, 41(S1), 390 (in Chinese).
黄一杰, 张宜健, 肖建庄, 等. 建筑结构学报, 2020, 41(S1), 390.
81 Zhang W B, Liu Z Y, Liu Q B, et al. Journal of Building Engineering, 2023, 76, 107328.
82 Kawasaki Y, Fukui S, Fukuyama T. Construction and Building Materials, 2022, 352, 128829.
83 Kamde D K, Pillai R G. Construction and Building Materials, 2021, 277, 122314.
84 Liu J M. Research on durability and life prediction of waterborne epoxy coated reinforced concrete under harsh environment. Master’s Thesis, Yantai University, China, 2023 (in Chinese).
刘佳敏. 严酷环境下水性环氧涂层钢筋混凝土的耐久性及寿命预测. 硕士学位论文, 烟台大学, 2023.
85 Qiao H, Zhu B, Feng Q, et al. Journal of Materials in Civil Engineering, 2018, 30(5), 4018071.
86 Wang K, Fang X, Fan Z H, et al. Corrosion and Protection, 2022, 43(12), 88 (in Chinese).
王康臣, 方翔, 范志宏, 等. 腐蚀与防护, 2022, 43(12), 88.