| INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
|
|
|
|
|
| Recycling Calcium Carbonate Stone Powder in Concrete Material:a Review |
| ZHANG Qiao1, ZHANG Yixin1,2,3, CHEN Xi4, HOU Wei1,2,3,*, TU Bingxiong1,2,3
|
1 College of Civil Engineering, Huaqiao University, Xiamen 361021, Fujian, China
2 Key Laboratory for Structural Engineering and Disaster Prevention of Fujian Province, Xiamen 361021, Fujian, China
3 Nan’an-HQU Institute of Stone Industry Innovations Technology, Quanzhou 362342, Fujian, China
4 CCCC Third Harbor Engineering No.6 Co., Ltd.,(Xiamen), Xiamen 361006, Fujian, China |
|
|
|
|
Abstract Stone powder can be recycled in concrete materials, offering a large-scale solution for utilizing waste micropowder from the stone industry. There are a lot of experimental studies on the performance of concrete incorporating stone powder. This article focuses on calcium carbonate stone powder, mainly referred to marble powder (MP) and limestone powder (LP) as addition of concrete. Firstly, the physical and chemical properties, and microscopic morphological characteristics of both are analyzed. Then, systematically reviews the researches on properties of cement materials with the addition of MP and LP, analyzes the effects and mechanisms of MP and LP on the hydration process and microstructure of concrete, and investigates the impacts of key parameters, such as various substitution methods, water-cement ratio (W/C), etc, on stone powder concrete performance, including rheological properties, mechanical properties, and durability. Furthermore, strength prediction model, environmental and economic benefits, and structural applications of stone powder concrete were summaried. The research indicates that by fully utilizing the fineness and component characteristics of MP and LP, along with appropriate mix ratio design, stone powder can accelerate cement hydration, refine the pore structure, and demonstrate filling effect, nucleation effect and chemical effect. This process stably improves the rheological, mechanical, and durability properties of concrete materials. Additionally, in terms of strength prediction model, machine learning techno-logy can accurately predict the strength of stone powder concrete. In terms of environmental and economic evaluations, replacing cement or fine aggregate with an appropriate amount of stone powder can enhance the environmental and economic benefits of concrete. In terms of structural applications, suitable amounts of stone powder concrete can ensure the load-bearing capacity of concrete beams. Finally, the status quo of relevant technical standards and specifications at home and abroad are summarized.
|
|
Published: 25 May 2025
Online: 2025-05-13
|
|
|
|
|
1 Kavas T, Olgun A. Ceramics Silikaty, 2008, 52(1), 24.
2 Ding X X, Li C Y, Xu Y Y, et al. Construction and Building Materials, 2016, 108, 67.
3 Ramezanianpour A A, Ghiasvand E, Nickseresht I, et al. Cement and Concrete Composites, 2009, 31(10), 715.
4 Corinaldesi V, Moriconi G, Naik T R. Construction and Building Materials, 2010, 24(1), 113.
5 Aydin E, Arel H Ş. Journal of Cleaner Production, 2019, 237, 117801.
6 Khan M M H, Sobuz M H R, Meraz M M, et al. Case Studies in Construction Materials, 2023, 19, e02274.
7 Özkılıç Y O, Zeybek Ö, Bahrami A, et al. Journal of Materials Research and Technology, 2023, 25, 4799.
8 El-Mandouh M A, Hu J W, Mohamed A S, et al. Materials, 2022, 15(20), 7125.
9 Arel H Ş. Journal of Cleaner Production, 2016, 131, 179.
10 Tunc E T. Journal of Environmental Management, 2019, 231, 86.
11 Kuoribo E, Mahmoud H. Journal of Cleaner Production, 2022, 374, 133872.
12 Nayak S K, Satapathy A, Mantry S. Journal of Building Engineering, 2022, 46, 103742.
13 Ahmad I, Shen D, Khan K A, et al. Silicon, 2022, 14, 359.
14 Marinković M, Radović A, Carević V. Building Materials and Structures, 2023, 66, 127.
15 Abbas S, Ahmed A, Nehdi M L, et al. Journal of Materials in Civil Engineering, 2020, 32(9), 04020270.
16 Aliabdo A A, Abd Elmoaty M, Auda E M. Construction and Building Materials, 2014, 50, 28.
17 Mashaly A O, El-Kaliouby B A, Shalaby B N, et al. Journal of Cleaner Production, 2016, 112, 731.
18 Garas G L, Allam M E, Bakhoum E S. ARPN Journal of Engineering and Applied Sciences, 2014, 9(9), 1559.
19 Rodrigues R, De Brito J, Sardinha M. Construction and Building Materials, 2015, 77, 349.
20 Sardinha M, De Brito J, Rodrigues R. Construction and Building Materials, 2016, 119, 45.
21 Salman A M, Akinpelu M A, Yahaya I T, et al. Materials Today:Proceedings, 2023, 86, 51.
22 Mohit M, Haftbaradaran H, Riahi H T. Construction and Building Materials, 2023, 369, 130596.
23 GB/T 8074-2008, 水泥比表面积测定方法 勃氏法, 2008.
24 ASTM, Standard ASTM C204-24, Standard test methods for fineness of hydraulic cement by air-permeability Apparatus, American Society for Testing and Materials, 2024.
25 Gesoğlu M, Güneyisi E, Kocabağ M E, et al. Construction and Building Materials, 2012, 37, 160.
26 Sua-Iam G, Makul N. Journal of Cleaner Production, 2013, 57, 308.
27 Ahmed A, Abbas S, Abbass W, et al. Materials, 2022, 15(11), 3962.
28 Souza A T, Barbosa T F, Riccio L A, et al. Journal of Materials Research and Technology, 2020, 9(1), 847.
29 Li C Z, Jiang L H, Li S S. Cement and Concrete Research, 2020, 131, 106018.
30 Kumar V, Singla S, Garg R. Materials Today:Proceedings, 2021, 43, 857.
31 Ma B G, Wang J, Tan H B, et al. Construction and Building Materials, 2019, 211, 139.
32 Thongsanitgarn P, Wongkeo W, Chaipanich A, et al. Construction and Building Materials, 2014, 66, 410.
33 Liu H Q, Xu Z F, Li W B, et al. Journal of Materials Science & Engineering, 2015, 33(2), 185 (in Chinese).
刘焕芹, 徐志峰, 李维滨, 等. 材料科学与工程学报, 2015, 33(2), 185.
34 Li C Z, Jiang L H. Materials Reports, 2024, 38(1), 72 (in Chinese).
李辰治, 蒋林华. 材料导报, 2024, 38(1), 72.
35 Vardhan K, Goyal S, Siddique R, et al. Construction and Building Materials, 2015, 96, 615.
36 Singh M, Srivastava A, Bhunia D. Journal of Materials in Civil Engineering, 2019, 31(4), 04019011.
37 Jin W Z, Tang X D, Bai Z P, et al. Journal of Materials Engineering and Performance, DOI:10.1007/s11665-023-08766-9.
38 Moon G D, Oh S, Jung S H, et al. Construction and Building Materials, 2017, 135, 129.
39 Li C Z. Structural Concrete, 2022, 23(5), 3284.
40 Wang T K, Yang W W, Zhang J T. Crystals, 2022, 12(6), 868.
41 Choudhary A, Shah V, Bishnoi S. Construction and Building Materials, 2016, 124, 533.
42 Fu Q, Zhang Z R, Zhao X, et al. Journal of Building Engineering, 2022, 50, 104220.
43 Zhu P F, Yang G H, Jiang L H, et al. Advances in Cement Research, 2021, 33(5), 197.
44 Zhou W, Li L, Liu S H, et al. Journal of Central South University, 2017, 24(12), 2932.
45 Bentz D P, Ferraris C F, Jones S Z, et al. Cement and Concrete Composites, 2017, 78, 43.
46 Zhao L L, He T S, Niu M D, et al. Materials, 2024, 17(3), 617.
47 Liu S H, Wang L. Materials Research Innovations, 2014, 18(sup2), S2-186.
48 Ashish D K. Journal of Cleaner Production, 2019, 211, 716.
49 Karakurt C, Dumangöz M. Materials, 2022, 15(5), 1795.
50 Benabed B, Soualhi H, Belaidi A S E, et al. Journal of Building Materials and Structures, 2016, 3(1), 15.
51 Wang Y M, Xiao J Z, Zhang J T. Journal of Renewable Materials, 2022, 10, 2623.
52 Wang Y M, Xiao J Z, Zhang J T, et al. Sustainability, 2022, 14(7), 4170.
53 Seghir N T, Mellas M, Sadowski Ł, et al. Journal of Cleaner Production, 2018, 183, 858.
54 Nežerka V, Hrbek V, Prošek Z, et al. Journal of Cleaner Production, 2018, 195, 1081.
55 Yamanel K, Durak U, İlkentapar S, et al. Journal of Construction, 2019, 18(2), 290.
56 Liu H, Huang Q, Zhao L. Materials Express, 2021, 11(5), 724.
57 Li C, Jiang L. Journal of Building Engineering, 2022, 59, 105132.
58 Du Y B, Ge Y. Journal of Building Materials, 2022, 25(8), 773 (in Chinese).
杜渊博, 葛勇. 建筑材料学报, 2022, 25(8), 773.
59 Felekoglu B. Resources, Conservation and Recycling, 2007, 51(4), 770.
60 Güneyisi E, Gesoğlu M, Özbay E. Materials and Structures, 2009, 42, 813.
61 Munir M J, Kazmi S M S, Wu Y F. Construction and Building Materials, 2017, 154, 590.
62 Mohamadien H A. International Journal of Civil & Structural Engineering, 2012, 3(2), 418.
63 Lezzerini M, Luti L, Aquino A, et al. Applied Sciences, 2022, 12(9), 4481.
64 Liu S H, Yan P Y, Feng J W. Journal of Wuhan University of Technology-Materials Science Edition, 2010, 25(4), 700.
65 van Leeuwen R. The effects of limestone powder particle size on the mechanical properties and the life cycle assessment of concrete. Ph. D. Thesis, Texas State University, USA, 2016.
66 Ergün A. Construction and Building Materials, 2011, 25(2), 806.
67 Ashish D K, Verma S K, Kumar R, et al. Advances in Concrete Construction, 2016, 4(2), 145.
68 Khodabakhshian A, Ghalehnovi M, De Brito J, et al. Journal of Cleaner Production, 2018, 170, 42.
69 Zhang J T, Cai D S, Wang T K, et al. Annales De Chimie Science Des Materiaux, 2018, 42(3), 347.
70 Ashish D K. Journal of Building Engineering, 2018, 15, 236.
71 Siddique Z, Bhargava R, Ansari M M, et al. In:Proceedings of the International Conference on Sustainable Materials and Structures for Civil Infrastructures. Madhya Pradesh, 2019, pp.2158.
72 Merah A, Krobba B. Journal of Silicate Based & Composite Materials, 2021, 73(1), 17.
73 Parmar S, Das S K. Structural Concrete, 2021, 22, E514.
74 Majeed M, Khitab A, Anwar W, et al. Civil Engineering Journal, 2021, 7(1), 59.
75 Belouadah M, Rahmouni Z E, Tebbal N, et al. Annales De Chimie-Science Des Materiaux, 2021, 45(5), 361.
76 Ahmad J, Zaid O, Siddique M S, et al. Materials Research Express, 2021, 8(7), 075505.
77 Vaidevi C. Indian Journal of Engineering, 2013, 4(9), 14.
78 Rana A, Kalla P, Csetenyi L J. Journal of Cleaner Production, 2015, 94, 304.
79 Sounthararajan V M, Sivakumar A. ARPN Journal of Engineering and Applied Sciences, 2013, 8(4), 260.
80 Han-Young M, Ho-Seop J. Journal of the Korea Concrete Institute, 2004, 16(6), 859.
81 Ahmed A, Abdurrahman A, Mohammed Z. Al-Rafidain Engineering Journal, 2009, 18(5), 24.
82 Wang Y L, Wang W D, Guan X M. Advanced Materials Research, 2011, 163, 1419.
83 Diab A M, Abd Elmoaty M, Aly A A. Alexandria Engineering Journal, 2016, 55(2), 1465.
84 Wang Q, Yang J, Chen H H. Materials and Structures, 2017, 50, 1.
85 Basit A, Khan M A, Ahmed I, et al. In:1st International Conference on Advances in Engineering and Technology. Baleli, 2018, pp.1757.
86 Sun J W, Chen Z H. Powder Technology, 2018, 338, 725.
87 Jin W Z, Jiang L H, Han L, et al. Structural Concrete, 2021, 22, E745.
88 Huang Z Y, Sookree E W, Mohamoud A H, et al. KSCE Journal of Civil Engineering, 2021, 25, 2501.
89 Wu Y Z, Tang P, Lv H L, et al. Construction and Building Materials, 2023, 369, 130515.
90 Talah A, Kharchi F, Chaid R. Procedia Engineering, 2015, 114, 685.
91 Ahmad I, Shen D J, Khan K A, et al. Magazine of Concrete Research, 2022, 74(24), 1280.
92 Raghunath P N, Suguna K, Karthick J, et al. Scientia Iranica, 2019, 26(6), 3159.
93 Bheel N, Benjeddou O, Almujibah H R, et al. Heliyon, 2023, 9(4), e15029.
94 Boukhelkhal A, Azzouz L, Belaïdi A S E, et al. Journal of Adhesion Science and Technology, 2016, 30(22), 2405.
95 Ali A, Hussain Z, Akbar M, et al. Advances in Materials Science and Engineering, 2022, 2022(1), 9553382.
96 Celik K, Meral C, Gursel A P, et al. Cement and Concrete Composites, 2015, 56, 59.
97 Daoud O M A, Mahgoub O S. FES Journal of Engineering Sciences, 2020, 9(2), 71.
98 Alyamaç K E, Aydin A B. KSCE Journal of Civil Engineering, 2015, 19(7), 2208.
99 Memon M J, Jhatial A A, Rid Z A, et al. Engineering, Technology & Applied Science Research, 2019, 9(3), 4105.
100 Singh S, Tiwari A, Nagar R, et al. Procedia Environmental Sciences, 2016, 35, 571.
101 Omar O M, Abd Elhameed G D, Sherif M A, et al. HBRC Journal, 2012, 8(3), 193.
102 Abbas Y, Djebien R, Toubal S N, et al. Journal of Applied Engineering Sciences, 2023, 13(2), 137.
103 Mahmood M S, Elahi A, Zaid O, et al. Case Studies in Construction Materials, 2023, 19, e02557.
104 Sharma N, Thakur M S, Kumar R, et al. Processes, 2022, 10(12), 2745.
105 Sharma N, Upadhya A, Thakur M S, et al. Advances in Materials Research, 2022, 11(1), 75.
106 Acikgenc U M. Structural Concrete, 2023, 24(2), 2009.
107 Khan K, Ahmad W, Amin M N, et al. Materials, 2022, 15(12), 4108.
108 Sharma N, Thakur M S, Sihag P, et al. Materials, 2022, 15(17), 5811.
109 Shamsabadi E A, Roshan N, Ali Hadigheh S, et al. Construction and Building Materials, 2022, 324, 126592.
110 Singh M, Choudhary P, Bedi A K, et al. Coatings, 2022, 13(1), 66.
111 Essam A, Mostafa S A, Khan M, et al. Construction and Building Materials, 2023, 409, 133845.
112 Sharma N, Thakur M S, Upadhya A, et al. Multiscale and Multidisciplinary Modeling, Experiments and Design, 2023, 6(1), 81.
113 Shi C J, Wang D H, Jia H F, et al. Journal of the Chinese Ceramic Society, 2017, 45(11), 1582 (in Chinese).
史才军, 王德辉, 贾煌飞, 等. 硅酸盐学报, 2017, 45(11), 1582.
114 Jin W, Jiang L, Han L, et al. Case Studies in Construction Materials, 2022, 17, e01322.
115 Wang D H, Shi C J, Jia H F. Materials Reports, 2018, 32(17), 2986 (in Chinese).
王德辉, 史才军, 贾煌飞. 材料导报, 2018, 32(17), 2986.
116 Singh M, Choudhary K, Srivastava A, et al. Journal of Building Engineering, 2017, 13, 87.
117 Khodabakhshian A, De Brito J, Ghalehnovi M, et al. Construction and Building Materials, 2018, 169, 237.
118 Wang B Y, Zhang J, Xiong J W, et al. Journal of Building Materials, 2023, 26(11), 1151 (in Chinese).
汪保印, 张洁, 熊金伟, 等. 建筑材料学报, 2023, 26(11), 1151.
119 General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China. Concrete with ground limestone:GB/T 30190-2013, Standards Press of China, China, 2013.
中华人民共和国国家质量监督检验检疫总局. 石灰石粉混凝土:GB/T 30190-2013, 中国标准出版社, 2013.
120 Minister of Housing and Urban-rural Development of the People’s Republic of China. Technical specification for applification of grounf limestone in comcrete:JGJ/T 318-2014, China Architecture & Building Press, China, 2014.
中华人民共和国住房和城乡建设部. 石灰石粉在混凝土中应用技术规程:JGJ/T 318-2014, 中国建筑工业出版社, 2014.
121 General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China. Limestone powder used for cement, mortar and concrete:GB/T 35164-2017, Standards Press of China, China, 2017.
中华人民共和国国家质量监督检验检疫总局. 用于水泥、砂浆和混凝土中的石灰石粉:GB/T 35164-2017, 中国标准出版社, 2017.
122 China Association for Engineering Construction Standardization. Technical specification for application of stone powder in concrete:T/CECS 645-2019, China Planning Press, China, 2019.
中国工程建设标准化协会. 石粉在混凝土中应用技术规程:T/CECS 645-2019, 中国计划出版社, 2019.
123 BS 7979:2016, Specification for Limestone Fines for Use with Portland Cement, 2016.
124 Karalar M, Özkılıç Y O, Aksoylu C, et al. Frontiers in Materials, 2022, 9, 1068791.
125 Başaran B, Aksoylu C, Özkılıç Y O, et al. Structures, 2023, 54, 1090.
126 Coo M, Pheeraphan T. Construction and Building Materials, 2016, 120, 581. |
|
|
|
渝公网安备50019002502923号 © Editorial Office of Materials Reports.
2025, Vol. 39 
