INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
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Advances in the Production of Zirconia Thin Films for SOFC by Tape Casting |
LIU Qing1, OUYANG Xueqiong2, LIU Wencai1, LYU Yang1, WANG Shuangxi1,*
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1 College of Engineering, Shantou University, Shantou 515063, Guangdong, China 2 Foshan Bairui Advanced Material & Technology Co., Ltd., Foshan 528000, Guangdong, China |
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Abstract 8 mol% yttria-stabilized zirconia (8YSZ) thin films are the core components of solid oxide fuel cells (SOFCs), which directly affect the output performance of SOFCs. In this paper, the characteristics of the thinning process of zirconia electrolyte are introduced. The effects of sintering additives, binder systems and slurry rheology on zirconia slurry are analyzed in detail. The influences of tape casting process parameters including casting speed and drying environment on the thickness and quality of zirconia green tapes are summarized. The advanced sintering me-thods of zirconia green tapes are described, and the effects of electrolyte thickness and structure on the density and ionic conductivity of zirconia electrolyte films are discussed. Finally, the research direction of tape casting process for preparation of high-quality zirconia thin films has been prospected.
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Published: 25 May 2025
Online: 2025-05-13
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